Installation

BRAKE: REAR BRAKE: INSTALLATION

INSTALLATION
NOTE: While the battery is connected, even if the power switch is OFF, the brake control system activates when the brake pedal is depressed or the door courtesy switch turns on. Therefore during servicing of the brake system components, do not operate the brake pedal or open/close the doors while the battery is connected.
HINT:
- Use the same procedures for the LH side and RH side.
- The procedures listed below are for the LH side.

1. INSTALL REAR DISC
NOTE: The disc has an identification mark. Make sure of the identification mark when installing the disc.













(a) While aligning the matchmarks, install the rear disc.
HINT: When replacing the rear disc with a new one, select the installation position where the rear disc has the minimum runout.

2. ADJUST PARKING BRAKE SHOE CLEARANCE Adjustments

3. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG
4. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH






(a) Install the disc brake caliper with 2 new bolts.
Torque: 86 Nm (877 kgf-cm, 63 ft-lbf)
5. CONNECT REAR BRAKE FLEXIBLE HOSE






(a) Connect the flexible hose with the union bolt and a new gasket.
Torque: 39 Nm (400 kgf-cm, 29 ft-lbf)
NOTE: Install the flexible hose lock securely in the lock hole in the disc brake caliper.

6. INSTALL REAR DISC BRAKE PAD KIT
NOTICE:
- When replacing worn pads, the anti-squeal shims must be replaced together with the pad.
- Install each shim in the correct position and direction.
- Install each pad as shown in the illustration below.
- There should be no oil or grease on the friction surface of the pads and the disc.
- When replacing the brake pad on ECB (Electronically Controlled Brake) system equipped vehicles, retracting the caliper's piston and attaching a new brake pad will greatly increase the clearance between the brake pad and disc rotor, which will likely cause a DTC(s) to be set the next time the brake pedal is pressed.
As there is no malfunction, delete the DTC(s).
Refer to the following DTC chart for details on which DTC(s) to delete if DTC(s) is set.





(a) for RH:
Install the pad wear indicator wire.





(1) Install the pad wear indicator wire and a new retainer to the inner pad.





(2) Attach the 3 clamps (labeled A) and bleeder plug cap (labeled B).
(3) Connect the pad wear indicator wire connector (labeled C).






(b) Install the anti-rattle spring to each pad.
HINT: Install the spring lock securely in the groove of the pad.

(c) Apply disc brake grease to the sides of the 2 No. 1 anti-squeal shims that contact the disc brake pad.
NOTE: Do not apply grease to the sides of the 2 No. 1 anti-squeal shims that contact the No. 2 anti-squeal shims.

(d) Install the No. 1 and No. 2 anti-squeal shims to each pad.






(e) Install the 2 pads to the disc brake caliper.






(f) Install the rear disc brake anti-rattle spring to the disc brake caliper. Then while pressing the area labeled A, install the 2 rear disc brake anti-rattles with hole pins (labeled B).
NOTE: The anti-rattle springs can be used again if they have sufficient rebound; no deformation, cracks or wear; and has had all rust, dirt and foreign particles cleaned off.





(g) While pressing the area labeled A, slightly pull out the hole pin (labeled B) from the brake caliper, and install the pin hold clip.
NOTE: The pin hold clip can be used again if it has sufficient rebound; no deformation or wear; and has had all rust, dirt and foreign particles cleaned off.

7. INSTALL SERVICE PLUG GRIP Installation

8. INSTALL BATTERY SERVICE HOLE COVER Hybrid Battery Service Switch

9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

10. INSTALL BATTERY SERVICE HOLE COVER LH Battery

11. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY

12. BLEEDING PRECAUTION
CAUTION: Be sure to read the "PRECAUTION" thoroughly before bleeding Service Precautions.

13. FILL RESERVOIR WITH BRAKE FLUID Service and Repair

14. BLEED BRAKE SYSTEM Service and Repair

15. INSPECT AND ADJUST BRAKE FLUID LEVEL IN RESERVOIR Testing and Inspection

16. INSPECT FOR BRAKE FLUID LEAK
17. INSTALL REAR WHEEL
Torque: 140 Nm (1428 kgf-cm, 103 ft-lbf)
18. CLEAR DTC
(a) Clear the DTCs Reading and Clearing Diagnostic Trouble Codes.
19. CHECK FOR DTC
(a) Check for DTC. If any DTC is output, perform the troubleshooting for that DTC Electronically Controlled Brake System.
20. PERFORM PARKING BRAKE BEDDING
(a) Perform the parking brake bedding Programming and Relearning.