Installation

AXLE: REAR AXLE HUB: INSTALLATION

INSTALLATION
HINT:
- Use the same procedures for the RH side and LH side.
- The procedures listed below are for the LH side.
- A bolt without a torque specification is shown in the standard bolt chart ( Standard Bolt - Specified Torque For Standard Bolts).

1. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH






(a) Install the parking brake plate, cable support bracket and parking brake anchor block to the rear axle carrier with the 2 nuts.
Torque: 76 Nm (775 kgf-cm, 56 ft-lbf)
(b) Hold the axle hub and bearing in a vise between aluminum plates.
NOTE: Do not overtighten the vise.





(c) Install the axle hub and bearing to the rear axle carrier with the 4 bolts.
Torque: 97 Nm (989 kgf-cm, 72 ft-lbf)
2. INSTALL REAR NO. 1 WHEEL BEARING DUST DEFLECTOR LH






(a) Using SST and a hammer, install the bearing dust deflector to the rear axle carrier.
SST: 09950-70010
09951-07150
SST: 09951-01000
HINT: Align the hole for the speed sensor in the No. 1 bearing dust deflector with the rear axle carrier.

3. INSTALL REAR AXLE ASSEMBLY LH
(a) Engage the spline part of the rear axle carrier to the spline part of the drive shaft.
(b) Using a jack, lift up the rear axle carrier, and align the installation positions of each arm.
NOTE: Place a wooden block between the jack and rear axle carrier to prevent damage.

4. TEMPORARILY CONNECT PNEUMATIC CYLINDER WITH REAR SHOCK ABSORBER ASSEMBLY LH Installation

5. CONNECT REAR UPPER NO. 1 CONTROL ARM ASSEMBLY LH






(a) Connect the control arm with a new nut to the axle carrier.
Torque: 160 Nm (1632 kgf-cm, 118 ft-lbf)
6. CONNECT REAR UPPER NO. 2 CONTROL ARM ASSEMBLY LH






(a) Connect the control arm with a new nut to the axle carrier.
Torque: 160 Nm (1632 kgf-cm, 118 ft-lbf)
7. CONNECT TOE CONTROL LINK SUB-ASSEMBLY LH






(a) Connect the control link with a new nut to the axle carrier.
Torque: 118 Nm (1203 kgf-cm, 87 ft-lbf)
8. TEMPORARILY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH






(a) Install the stud of the suspension arm, and temporarily install a washer, nut and the bolt to the axle carrier.






(b) Temporarily install the No. 2 suspension arm with the No. 2 suspension toe adjust plate, rear suspension attachment and nut to the suspension member.
9. CONNECT REAR NO. 1 SUSPENSION ARM ASSEMBLY LH






(a) Connect the suspension arm with a new nut to the axle carrier.
Torque: 118 Nm (1203 kgf-cm, 87 ft-lbf)
10. APPLY HIGH TEMPERATURE GREASE Reassembly

11. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY LH Reassembly

12. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH Reassembly

13. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET LH Reassembly

14. INSTALL NO. 2 PARKING BRAKE SHOE RETURN TENSION SPRING Reassembly

15. INSTALL PARKING BRAKE SHOE LEVER LH Reassembly

16. INSTALL NO. 1 PARKING BRAKE SHOE RETURN TENSION SPRING Reassembly

17. CHECK PARKING BRAKE INSTALLATION Reassembly

18. INSTALL REAR AXLE SHAFT NUT LH
(a) Clean the threaded parts on the drive shaft and axle hub nut using a non-residue solvent.
NOTICE:
- Be sure to perform this work for a new drive shaft.
- Keep the threaded parts free of oil and foreign objects.

(b) Using a 32 mm socket wrench, install a new rear axle shaft nut.
Torque: 290 Nm (2957 kgf-cm, 214 ft-lbf)
NOTE: Do not stake the shaft nut.
HINT: Stake the axle shaft nut after inspecting the axle hub bearing looseness and axle hub runout.

19. INSPECT REAR AXLE HUB BEARING LOOSENESS Rear Axle Hub

20. INSPECT REAR AXLE HUB RUNOUT Rear Axle Hub

21. INSTALL REAR DISC Installation

22. ADJUST PARKING BRAKE SHOE CLEARANCE Adjustments

23. CONNECT REAR SPEED SENSOR LH Installation

24. CONNECT REAR DISC BRAKE CALIPER ASSEMBLY LH






(a) Connect the rear disc brake caliper with 2 new bolts.
Torque: 86 Nm (877 kgf-cm, 63 ft-lbf)
- Do not twist the brake flexible hose.
- Make sure the screw parts are free from foreign matter and are not damaged.
- Be careful not to overtighten the bolts, as the rear axle carrier is made of aluminum.

25. STAKE REAR AXLE SHAFT LH NUT






(a) Using a chisel and a hammer, stake the axle shaft nut.
26. INSTALL LOAD SENSING VALVE SENSOR BRACKET






(a) Install the load sensing valve sensor bracket to the toe control link with the bolt.
Torque: 3.6 to 6.9 Nm (37 to 70 kgf-cm, 32 to 61 in-lbf)
27. STABILIZE SUSPENSION Installation

28. CONNECT PNEUMATIC CYLINDER WITH REAR SHOCK ABSORBER ASSEMBLY LH Installation

29. CONNECT REAR STABILIZER LINK ASSEMBLY LH






(a) Insert the bolt from the front of the vehicle. Then install the rear stabilizer link with the nut.
Torque: 26 Nm (265 kgf-cm, 19 ft-lbf)
30. TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH






(a) Tighten the nut on the rear suspension member side.
Torque: 150 Nm (1530 kgf-cm, 111 ft-lbf)






(b) Tighten the nut on the rear axle carrier side.
Torque: 225 Nm (2294 kgf-cm, 166 ft-lbf)
31. INSTALL REAR WHEEL
Torque: 140 Nm (1428 kgf-cm, 103 ft-lbf)
32. PERFORM PARKING BRAKE SHOE BEDDING
(a) Perform parking brake shoe bedding Adjustments.
33. CHECK SUSPENSION CONTROL SYSTEM
(a) Check the suspension control system Adjustments.
34. INSPECT AND ADJUST REAR WHEEL ALIGNMENT Installation

35. CHECK ABS SPEED SENSOR SIGNAL
(a) Check the speed sensor signal ( Test Mode Procedure).
36. ADJUST HEADLIGHT ASSEMBLY
(a) for LED headlight:
Adjust the headlight Headlight Assembly (for LED Headlight).
(b) for HID headlight:
Adjust the headlight Headlight Assembly (for HID Headlight).
37. ADJUST OBJECT RECOGNITION CAMERA
(a) Adjust the object recognition camera Adjustments.