Operation CHARM: Car repair manuals for everyone.

Installation








2UR-FSE IGNITION: IGNITION COIL AND SPARK PLUG: INSTALLATION

INSTALLATION
NOTE: While the battery is connected, even if the power switch is OFF, the brake control system activates when the brake pedal is depressed or the door courtesy switch turns on. Therefore during servicing of the brake system components, do not operate the brake pedal or open/close the doors while the battery is connected.





1. INSTALL SPARK PLUG
(a) Using a 16 mm plug wrench, install the 8 spark plugs.
Torque: 18 Nm (179 kgf-cm, 13 ft-lbf)
2. INSTALL IGNITION COIL ASSEMBLY





(a) Visual check the spark plug tube gasket.
OK:





If the result is not as specified, replace the spark plug tube gasket.






(b) Slide the spark plug tube gasket onto the ignition coil as shown in the illustration.






(c) After installing the spark plug tube gasket, firmly insert the ignition coil as shown in the illustration.






(d) Install the 8 bolts.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
(e) Connect the 8 ignition coil connectors.
3. INSTALL NO. 6 COVER SUB-ASSEMBLY
4. INSTALL ENGINE COVER SUB-ASSEMBLY LH Installation

5. INSTALL NO. 5 COVER SUB-ASSEMBLY
6. INSTALL ENGINE COVER SUB-ASSEMBLY RH Installation

7. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE Installation

8. INSTALL SKID CONTROL ECU BRACKET Installation

9. CONNECT BRAKE FLUID RESERVOIR Installation

10. CONNECT NO. 3 RELAY BLOCK Installation

11. INSTALL SKID CONTROL ECU Installation

12. CONNECT NO. 1 MOTOR COOLING PIPE Installation

13. CONNECT FRAME WIRE






(a) Attach the 2 claws of the frame wire to the No. 1 relay block.
(b) Install the frame wire to the No. 1 relay block with the 2 nuts.
Torque: 13 Nm (130 kgf-cm, 10 ft-lbf)
(c) Install the No. 1 relay block cover.
14. CONNECT INLET INVERTER COOLING PIPE






(a) Install the cooling pipe with the 2 bolts.
Torque: 13 Nm (127 kgf-cm, 9 ft-lbf)
15. CONNECT GENERATOR CABLE Installation

16. CONNECT MOTOR CABLE Installation

17. INSTALL INVERTER TERMINAL COVER Installation

18. INSTALL INVERTER COVER ASSEMBLY RH Installation

19. INSTALL MOTOR CABLE COVER RH Installation

20. INSTALL COWL TOP VENTILATOR LOUVER RH Installation

21. INSTALL AIR CLEANER ASSEMBLY RH Installation

22. INSTALL AIR CLEANER ASSEMBLY LH Installation

23. INSTALL INTAKE AIR CONNECTOR PIPE Installation

24. INSTALL NO. 1 AIR CLEANER INLET Installation

25. INSTALL SERVICE PLUG GRIP Installation

26. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

27. INSTALL BATTERY SERVICE HOLE COVER LH Battery

28. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY

29. INSTALL ENGINE ROOM SIDE COVER LH Installation

30. INSTALL ENGINE ROOM SIDE COVER RH Installation

31. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY Installation

32. INSTALL V-BANK COVER SUB-ASSEMBLY Installation