Disassembly

2GR-FE COOLING: RADIATOR: DISASSEMBLY

DISASSEMBLY

1. REMOVE DRAIN PLUG
(a) Remove the drain plug.
(b) Remove the O-ring.
2. REMOVE RADIATOR TANK UPPER





(a) Install the claw to the overhaul handle, inserting it in the hole in part A as shown in the illustration.
SST: 09230-01010
09231-01010
09231-01030
(b) While gripping the handle, adjust the stopper bolt so that dimension B is as shown in the illustration.
Dimension B:
0.2 to 0.3 mm (0.008 to 0.012 in.)
NOTE:
If the stopper bolt is not adjusted, the claw may be damaged.





(c) Using SST to release the caulking, grip the handle until stopped by the stopper bolt.
SST: 09230-01010
09231-01010
09231-01030





(d) Lightly tap the bracket of the radiator (or radiator hose inlet or outlet) with a soft-faced hammer and remove the tank.
(e) Remove the O-ring.
3. REMOVE RADIATOR TANK LOWER
(a) With hose:




(1) Remove the bolt, 2 clips and hose from the radiator assembly.
(b) Removal procedure of the radiator tank lower is the same as that of the radiator tank upper.





(c) Without hose:
(1) Remove the bolt and cooler pipe (A).
(2) Remove the nut and plate washer (B).
(3) Remove the oil cooler (C).
(4) Remove the 2 O-rings from the oil cooler (D).