Installation

2GR-FE FUEL: FUEL TANK:

INSTALLATION

1. INSTALL NO. 2 FUEL TANK CUSHION





(a) Install 7 new No. 2 fuel tank cushions to the fuel tank.
2. INSTALL FUEL MAIN TUBE SUPPORT





(a) Install the fuel main tube support with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
3. INSTALL FUEL PUMP TUBE SUB-ASSEMBLY





(a) Install the fuel pump tube to the fuel main tube support.
4. INSTALL FUEL TANK VENT HOSE





(a) Install the fuel tank vent hose.
5. INSTALL FUEL TANK ASSEMBLY





(a) Install the 4 clip nuts.





(b) Install the 2 fuel tank bands with the 2 pins.
(c) Set the fuel tank assembly onto the transmission jack.





(d) Raise the transmission jack so that the fuel tank vent hose can be connected. (*1)
NOTE:
Slowly raise the jack to prevent the fuel tank assembly from dropping.

(e) Connect the fuel tank inlet pipe with the fuel filter pipe clamp. (*2)
(f) Tighten the 2 set bolts of the fuel tank bands. (*3)
Torque: 39 Nm (400 kgf-cm, 29 ft-lbf)





(g) Connect the No. 1 fuel tube.
(1) Push the fuel tube connector into the pipe until the fuel tube connector makes a "click" sound.
NOTICE:
- Before connecting the tube, make sure that it is not damaged. Make sure that there is no dirt present on any part of the connector.
- After connecting the connector, check if the fuel tube connector and the pipe are securely connected by pulling on them.





(h) Connect the fuel pump tube.
(1) Push the fuel tube connector into the pipe and push up the retainer so that the claws engage.
NOTICE:
- Before connecting the tube, make sure that it is not damaged. Make sure that there is no dirt present on any part of the connector.
- After connecting the connector, check if the fuel tube connector and the pipe are securely connected by pulling on them.

6. INSTALL FUEL TANK PROTECTOR LOWER CENTER





(a) Install the fuel tank protector with the 4 bolts and 2 clips.
Bolt - Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
7. INSTALL REAR STABILIZER BAR NO. 1 BRACKET





(a) Install the 2 rear stabilizer bar No. 1 brackets with the 4 bolts.
Torque: 31 Nm (316 kgf-cm, 23 ft-lbf)
8. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY





(a) Install the No. 3 parking brake cable assembly with the bolt and nut.
Bolt - Torque: 6.0 Nm (61 kgf-cm, 53 in-lbf)
Nut - Torque: 8.5 Nm (87 kgf-cm, 75 in-lbf)
9. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY





(a) Install the No. 2 parking brake cable assembly with the bolt and nut.
Bolt - Torque: 6.0 Nm (61 kgf-cm, 53 in-lbf)
Nut - Torque: 8.5 Nm (87 kgf-cm, 75 in-lbf)
10. INSTALL FRONT FLOOR BRACE LH





(a) Install the front floor brace LH with the bolt and 2 nuts.
Torque: 56 Nm (571 kgf-cm, 41 ft-lbf)
11. INSTALL FRONT FLOOR BRACE RH





(a) Install the front floor brace RH with the bolt and 2 nuts.
Torque: 56 Nm (571 kgf-cm, 41 ft-lbf)
12. INSTALL CENTER EXHAUST PIPE ASSEMBLY
HINT: Installation.

13. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE Installation
14. INSTALL FUEL TANK VENT TUBE SET PLATE Installation
15. CONNECT FUEL PUMP TUBE SUB-ASSEMBLY Installation
16. ADD FUEL
17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

18. INSPECT FOR FUEL LEAK Testing and Inspection
19. INSPECT FOR EXHAUST GAS LEAK
20. INSTALL REAR FLOOR SERVICE HOLE COVER Installation
21. INSTALL REAR SEAT CUSHION ASSEMBLY Installation