Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

Cylinder head sub-assembly
Standard warpage
Cylinder head lower side 0.05 mm (0.0020 in.)
Intake side 0.08 mm (0.0031 in.)
Exhaust side 0.08 mm (0.0031 in.)
Maximum warpage 0.10 mm (0.0039 in)

Cylinder head set bolt
Standard 10.85 to 11.00 mm (0.4272 to 0.4331 in.)
Minimum 10.70 mm (0.4213 in.)

Cylinder head sub-assembly x Cylinder block sub-assembly (Recessed head)

Right:





1st 36 Nm (367 kgf-cm, 27 ft.lbf)
2nd Turn 90°
3rd Turn 90°
14 mm (0.55 in.) head 30 Nm (306 kgf-cm, 22 ft.lbf)

Intake manifold x Engine assembly 21 Nm (214 kgf-cm, 15 ft.lbf)





Exhaust manifold sub-assembly x Cylinder head sub-assembly 21 Nm (214 kgf-cm, 15 ft.lbf)





Camshaft Bearing Cap Bank 1 Tightening Sequence

Torque: 10 Nm (102 kgf-cm, 7 ft.lbf)





Torque: 28 Nm (286 kgf-cm, 21ft-lbf)





Torque: 16 Nm (163 kgf-cm, 12 ft.lbf)

Camshaft Bearing Cap Bank 2 Tightening Sequence





Torque: 10 Nm (102 kgf-cm, 7 ft.lbf)





Torque: 28 Nm (286 kgf-cm, 21ft-lbf)





Torque: 16 Nm (163 kgf-cm, 12 ft.lbf)


















Camshaft timing gear assembly x Camshaft 100 Nm (1,020 kgf-cm, 74 ft.lbf)