Installation

BRAKE: FRONT BRAKE (for 2GR-FSE): INSTALLATION

INSTALLATION

1. INSTALL DISC BRAKE CYLINDER ASSEMBLY LH





(a) Install the caliper with the 2 bolts.
Torque: 78.4 Nm (800 kgf-cm, 58 ft-lbf)
2. CONNECT FRONT FLEXIBLE HOSE





(a) Connect the flexible hose with the union bolt and a new gasket.
Torque: 39 Nm (400 kgf-cm, 29 ft-lbf)
NOTE:
Install the flexible hose lock securely in the lock hole in the disc brake cylinder assembly.

3. INSTALL DISC BRAKE PAD AND ANTI-SQUEAL SHIMS
HINT:
Install the clip lock securely in the groove of the pad.

(a) Apply disc brake grease to the anti-squeal shims and install them to each pad.




NOTICE:
- When replacing worn pads, the anti-squeal shims must be replaced together with the pad.
- Install each shim in the correct position and direction.
- There should be no oil or grease on the friction surfaces of the pads and the disc.

4. INSTALL FRONT DISC BRAKE ANTI-RATTLE SPRING





(a) Install the hole pin while pushing on the front disc brake anti-rattle spring.
(b) Install the clip.
5. INSTALL FRONT DISC BRAKE WITH HOLE PIN
6. FILL RESERVOIR WITH BRAKE FLUID Service and Repair
7. BLEED BRAKE LINE Service and Repair
8. BLEED BRAKE ACTUATOR ASSEMBLY Service and Repair
9. INSPECT FLUID LEVEL IN RESERVOIR Service and Repair
10. INSPECT FOR BRAKE FLUID LEAK
11. INSTALL FRONT WHEEL
Torque: 103 Nm (1,050 kgf-cm, 76 ft-lbf)