Installation

POWER STEERING: STEERING GEAR (for 2WD): INSTALLATION

INSTALLATION

1. INSTALL POWER STEERING GEAR ASSEMBLY





(a) Install the power steering gear assembly with the 2 bolts, 2 washers, and 2 nuts.
Torque: 118 Nm (1,200 kgf-cm, 87 ft-lbf)





(b) Install the power steering earth wire to the power steering gear assembly with bolt (B).
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
(c) Connect wire harness connector (E) to the power steering gear assembly and securely lock the connector.
(d) Connect 2 wire harness connectors (C) and (D) to the power steering gear assembly.
(e) Install the 2 wire harness clamps to the power steering gear assembly.
(f) Connect the earth wire to the bracket with bolt (A).
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
2. CONNECT TIE ROD END LH
(a) Connect the tie rod end LH to the steering knuckle with the nut.
Torque: 65 Nm (663 kgf-cm, 50 ft-lbf)
(b) Install a new clip.
NOTE:
If the holes for the clip are not aligned, tighten the nut up to 60° further.

3. CONNECT TIE ROD END RH
HINT:
Perform the same procedure as for the LH side.

4. CONNECT STEERING SLIDING YOKE SUB-ASSEMBLY





(a) Align the matchmarks on the steering sliding yoke sub-assembly and the power steering gear assembly.





(b) Install bolt (A) and tighten the 2 bolts.
Torque: 35 Nm (360 kgf-cm, 26 ft-lbf)
5. INSTALL FRONT LOWER SUSPENSION MEMBER PROTECTOR





(a) Install the front lower suspension member protector to the front suspension cross member with the 4 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
6. INSTALL NO. 2 ENGINE UNDER COVER
7. INSTALL ENGINE UNDER COVER
8. INSTALL FRONT WHEELS
Torque: 103 Nm (1,050 kgf-cm, 76 ft-lbf)
9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
10. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
11. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
HINT:
Front Wheel Alignment

12. INITIALIZE ROTATION ANGLE SENSOR AND CALIBRATE TORQUE SENSOR ZERO POINT
HINT:
Electronic Power Steering System