Installation
WINDSHIELD / WINDOWGLASS: WINDSHIELD GLASS: INSTALLATION
INSTALLATION
1. INSTALL NO. 1 WINDSHIELD GLASS STOPPER
(a) Install 2 new stoppers to the vehicle body, as shown in the illustration.
2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER
(a) Coat the installation part of the stopper with Primer G.
NOTICE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
- Do not apply too much primer.
(b) Install 2 new windshield glass stoppers onto the glass, as shown in the illustration.
Standard dimension:
3. INSTALL WINDSHIELD OUTSIDE MOULDING
(a) Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
NOTICE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not coat the adhesive with Primer G.
- Do not keep any of the opened Primer G for later use.
(b) Install the windshield outside moulding, as shown in the illustration.
Standard dimension:
4. INSTALL WINDSHIELD GLASS ADHESIVE DAM
(a) Coat the installation part of the dam with Primer G.
NOTICE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not apply too much primer.
(b) Install a new dam, applying double-sided tape all the way around the glass except where the dam is installed, as shown in the illustration.
Standard dimension:
5. INSTALL WINDSHIELD GLASS
(a) Clean and shape the contact surface of the vehicle body.
(1) Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
NOTE:
Be careful not to damage the vehicle body.
HINT:
Leave as much adhesive on the vehicle body as possible.
(2) Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner.
HINT:
Even if all the adhesive has been removed, clean the vehicle body.
(b) Position the glass.
(1) Using a suction cup, place the glass in the correct position.
(2) Check that the whole contact surface of the glass rim is perfectly even.
(3) Place reference marks between the glass and vehicle body.
NOTE:
Check that the stoppers are attached to the vehicle body correctly.
HINT:
When reusing the glass, check and correct the reference mark positions.
(4) Remove the glass.
(c) Using a brush, coat the exposed part of the vehicle body on the vehicle side with Primer M.
- Allow the primer coating to dry for 3 minutes or more.
- Do not coat the adhesive with Primer M.
- Do not keep any of the opened Primer M for later use.
(d) Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
Standard dimension:
NOTICE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
HINT:
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(e) Apply adhesive (Adhesive: Part No. 08850-00801 or equivalent).
(1) Cut off the tip of the cartridge nozzle, as shown in the illustration.
HINT:
After cutting off the tip, use all adhesive within the time described in the table below.
Tack-free time:
(2) Load the sealer gun with the cartridge.
(3) Coat the glass with adhesive, as shown in the illustration.
Standard dimension:
(f) Install the glass.
(1) Using a suction cup, position the glass so that the reference marks are aligned, and press it in gently along the rim.
NOTICE:
- Allow the primer coating to dry for 3 minutes or more.
- Check that the stoppers are attached to the vehicle body correctly.
- Check the clearance between the vehicle body and glass.
(2) Lightly press the front surface of the glass to ensure a close fit.
(3) Using a scraper, remove any excess or protruding adhesive.
NOTE:
Do not drive the vehicle for the time described in the table below.
Minimum time:
HINT:
Apply adhesive onto the glass rim.
6. CHECK FOR LEAKS AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with a sealer gun.
7. INSTALL ROOF HEADLINING ASSEMBLY (w/o Sliding Roof) Installation
8. INSTALL ROOF HEADLINING ASSEMBLY (w/ Sliding Roof) Installation
9. INSTALL RAIN SENSOR TAPE Installation
10. INSTALL RAIN SENSOR Installation
11. INSTALL VISOR HOLDER Installation
12. INSTALL VISOR ASSEMBLY LH Installation
13. INSTALL VISOR ASSEMBLY RH
14. INSTALL VISOR BRACKET COVER Installation
15. INSTALL ASSIST GRIP SUB-ASSEMBLY Installation
16. INSTALL INNER REAR VIEW MIRROR ASSEMBLY Installation
17. INSTALL MAP LIGHT ASSEMBLY Installation
18. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER Installation
19. INSTALL FRONT PILLAR GARNISH LH Installation
20. INSTALL FRONT DOOR OPENING TRIM COVER LH Installation
21. INSTALL FRONT DOOR SCUFF PLATE LH (w/o Illumination) Installation
22. INSTALL FRONT DOOR SCUFF PLATE LH (w/ Illumination) Installation
23. INSTALL FRONT PILLAR GARNISH RH
24. INSTALL FRONT DOOR OPENING TRIM COVER RH Installation
25. INSTALL FRONT DOOR SCUFF PLATE RH (w/o Illumination)
26. INSTALL FRONT DOOR SCUFF PLATE RH (w/ Illumination)
27. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
28. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
29. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
30. INSTALL FRONT WIPER ARM HEAD CAP Installation
31. INSTALL NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP
32. INSTALL ROOF DRIP SIDE FINISH MOULDING LH
33. INSTALL ROOF DRIP SIDE FINISH MOULDING RH
34. INSTALL FRONT UPPER FENDER PROTECTOR LH Installation
35. INSTALL FRONT UPPER FENDER PROTECTOR RH
36. INSTALL ENGINE ROOM SIDE COVER RH Installation
37. INSTALL ENGINE ROOM SIDE COVER LH Installation
38. INSTALL COOL AIR INTAKE DUCT SEAL Installation