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Reassembly








BRAKE: FRONT BRAKE: REASSEMBLY

REASSEMBLY
HINT:
- Use the same procedures for the LH side and RH side.
- The procedures listed below are for the LH side.

1. TEMPORARILY INSTALL FRONT DISC BRAKE BLEEDER PLUG
(a) Temporarily install the bleeder plug to the disc brake caliper.
HINT: The bleeder plug will be tightened to a torque specification in the "BLEED AIR FROM FRONT BRAKE SYSTEM" procedure.

2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP
3. INSTALL PISTON SEAL





(a) Apply a light coat of lithium soap base glycol grease to the entire inner and outer circumference of 4 new piston seals.
(b) Install the 4 piston seals to the disc brake caliper.
4. INSTALL FRONT DISC BRAKE PISTON





(a) Apply lithium soap base glycol grease to the inner and outer circumference of a new cylinder boot, as well as the entire circumference of the top and bottom of the outer edge, as shown in the illustration.
(b) Apply a light coat of lithium soap base glycol grease to the entire outer circumference of the 4 front disc brake pistons where they contact the cylinder boots and front disc brake cylinder.
(c) Install the 4 cylinder boots to the 4 front disc brake pistons.
5. INSTALL CYLINDER BOOT





(a) Install the 4 front disc brake pistons to the front disc brake caliper.
NOTICE:
Do not forcibly install the piston into the disc brake caliper.

(b) Install one side of each of the 4 cylinder boots to the front disc brake caliper.
NOTICE:
- Install the cylinder boot securely to the grooves of the cylinder and piston.
- Do not damage the cylinder boot.