System Specifications
Cylinder block - WarpageMaximum 0.05 mm (0.00197 in.)
Cylinder bore
Standard 94.000 to 94.012 mm (3.700 to 3.701 in.)
Maximum 94.200 mm (3.709 in.)
Cylinder to Piston Clearance
Standard 0.035 to 0.057 mm (0.00138 to 0.00224 in.)
Maximum 0.370 mm (0.0146 in.)
Crankshaft Pin - Diameter
Mark 1 52.995 to 53.000 mm (2.08642 to 2.08661 in.)
Mark 2 52.989 to 52.994 mm (2.08618 to 2.08638 in.)
Mark 3 52.982 to 52.988 mm (2.08591 to 2.08614 in.)
Crankshaft Thrust Clearance
Standard 0.020 to 0.220 mm (0.000787 to 0.00876 in.)
Maximum 0.30 mm (0.0118 in.)
Crankshaft Thrust Washer Thickness
Standard 2.44 to 2.49 mm (0.0961 to 0.0980 in.)
Crankshaft Circle Runout
Maximum 0.01 mm (0.000394 in.)
Crankshaft Main Journal Diameter
Standard 66.988 to 67.000 mm (2.6373 to 2.6378 in.)
Crankshaft Main Journal Taper and out-of-round
Maximum 0.003 mm (0.000118 in.)
Crank Pin Diameter
Standard 52.982 to 53.000 mm (2.086 to 2.087 in.)
Crank Pin Taper and out-of-round
Maximum 0.003 mm (0.000118 in.)
Crank Pin Oil clearance
No. 1 and No. 5 journal
Standard 0.017 to 0.030 mm (0.000669 to 0.00118 in.)
Maximum 0.050 mm (0.00197 in.)
Other journal
Standard 0.024 to 0.037 mm (0.000945 to 0.00146 in.)
Maximum 0.060 mm (0.00236 in.)
Crankshaft Main Journal Diameter
Standard
00 66.999 to 67.000 mm (2.63776 to 2.63780 in.)
01 66.998 to 66.999 mm (2.63772 to 2.63776 in.)
02 66.997 to 66.998 mm (2.63768 to 2.63772 in.)
03 66.996 to 66.997 mm (2.63764 to 2.63768 in.)
04 66.995 to 66.996 mm (2.63760 to 2.63764 in.)
05 66.994 to 66.995 mm (2.63756 to 2.63760 in.)
06 66.993 to 66.994 mm (2.63752 to 2.63756 in.)
07 66.992 to 66.993 mm (2.63748 to 2.63752 in.)
08 66.991 to 66.992 mm (2.63744 to 2.63748 in.)
09 66.990 to 66.991 mm (2.63740 to 2.63744 in.)
10 66.989 to 66.990 mm (2.63736 to 2.63740 in.)
11 66.988 to 66.989 mm (2.63732 to 2.63736 in.)
Crankshaft journal bearing center wall thickness No. 1 and No. 5 journal
Upper bearing
00 to 02
4 2.501 to 2.504 mm (0.09846 to 0.09858 in.)
03 to 05
5 2.504 to 2.507 mm (0.09858 to 0.09870 in.)
06 to 08
5 2.504 to 2.507 mm (0.09858 to 0.09870 in.)
09 to 11
6 2.507 to 2.510 mm (0.09870 to 0.09882 in.)
12 to 14
6 2.507 to 2.510 mm (0.09870 to 0.09882 in.)
15 to 17
7 2.510 to 2.513 mm (0.09882 to 0.09894 in.)
18 to 20
7 2.510 to 2.513 mm (0.09882 to 0.09894 in.)
21 to 23
8 2.513 to 2.516 mm (0.09894 to 0.09906 in.)
24 to 26
8 2.513 to 2.516 mm (0.09894 to 0.09906 in.)
27 to 28
9 2.516 to 2.519 mm (0.09906 to 0.09917 in.)
Lower bearing
00 to 02
5 2.488 to 2.491 mm (0.09795 to 0.09807 in.)
03 to 05
5 2.488 to 2.491 mm (0.09795 to 0.09807 in.)
06 to 08
6 2.491 to 2.494 mm (0.09807 to 0.09819 in.)
09 to 11
6 2.491 to 2.494 mm (0.09807 to 0.09819 in.)
12 to 14
7 2.494 to 2.497 mm (0.09819 to 0.09831 in.)
15 to 17
7 2.494 to 2.497 mm (0.09819 to 0.09831 in.)
18 to 20
8 2.497 to 2.500 mm (0.09831 to 0.09843 in.)
21 to 23
8 2.497 to 2.500 mm (0.09831 to 0.09843 in.)
24 to 26
9 2.500 to 2.503 mm (0.09843 to 0.09854 in.)
27 to 28
9 2.500 to 2.503 mm (0.09843 to 0.09854 in.)
Bearing center wall thickness Other journal
Upper bearing
00 to 02
3 2.482 to 2.485 mm (0.0977 to 0.0978 in.)
03 to 05
4 2.485 to 2.488 mm (0.0978 to 0.0980 in.)
06 to 08
4 2.485 to 2.488 mm (0.0978 to 0.0980 in.)
09 to 11
5 2.488 to 2.491 mm (0.0980 to 0.0981 in.)
12 to 14
5 2.488 to 2.491 mm (0.0980 to 0.0981 in.)
15 to 17
6 2.491 to 2.494 mm (0.0981 to 0.0982 in.)
18 to 20
6 2.491 to 2.494 mm (0.0981 to 0.0982 in.)
21 to 23
7 2.494 to 2.497 mm (0.0982 to 0.0983 in.)
24 to 26
7 2.494 to 2.497 mm (0.0982 to 0.0983 in.)
27 to 28
8 2.497 to 2.500 mm (0.0983 to 0.0984 in.)
Lower bearing
00 to 02
4 2.501 to 2.504 mm (0.0985 to 0.0986 in.)
03 to 05
4 2.501 to 2.504 mm (0.0985 to 0.0986 in.)
06 to 08
5 2.504 to 2.507 mm (0.0986 to 0.0987 in.)
09 to 11
5 2.504 to 2.507 mm (0.0986 to 0.0987 in.)
12 to 14
6 2.507 to 2.510 mm (0.0987 to 0.0988 in.)
15 to 17
6 2.507 to 2.510 mm (0.0987 to 0.0988 in.)
18 to 20
7 2.510 to 2.513 mm (0.0988 to 0.0989 in.)
21 to 23
7 2.510 to 2.513 mm (0.0988 to 0.0989 in.)
24 to 26
8 2.513 to 2.516 mm (0.0989 to 0.0991 in.)
27 to 28
8 2.513 to 2.516 mm (0.0989 to 0.0991 in.)
Crankshaft bearing cap x Cylinder block
Inside position 61 Nm (622 kgf-cm, 45 ft.lbf)
Outside position 27 Nm (275 kgf-cm, 20 ft.lbf)
2nd Pass Turn 90°
Cylinder block side position 45 Nm (459 kgf-cm, 33 ft.lbf)
Crankshaft bearing
Bearing cap's edge and the lower bearing's edge
Dimension A - B or B - A 0 to 0.7 mm (0 to 0.0276 in.)
Crankshaft Main Bearing Width
No. 1 and No. 5 positions 22.5 mm (0.886 in.)
No. 2, No. 3 and No. 4 positions 21 mm (0.827 in.)
Connecting rod bearing
Oil clearance
Standard 0.025 to 0.050 mm (0.000984 to 0.00197 in.)
Maximum 0.070 mm (0.00276 in.)
Connecting rod's and bearing cap's edges
Dimension A - B or B - A 0 to 0.7 mm (0 to 0.0276 in.)
Piston
Diameter - Standard 93.980 to 93.990 mm (3.7000 to 3.7004 in.)
Diameter - Minimum 93.830 mm (3.6941 in.)
Oil clearance - Standard 0.035 to 0.057 mm (0.00138 to 0.00224 in.)
Oil clearance - Maximum 0.370 mm (0.0146 in.)
Piston ring - Groove clearance
No. 1 0.020 to 0.070 mm (0.000787 to 0.00276 in.)
No. 2 0.020 to 0.060 mm (0.000787 to 0.00236 in.)
Oil 0.020 to 0.070 mm (0.000787 to 0.00276 in.)
Piston ring - End gap
Standard
No. 1 0.23 to 0.33 mm (0.00905 to 0.0130 in.)
No. 2 0.35 to 0.45 mm (0.0138 to 0.0177 in.)
Oil 0.10 to 0.40 mm (0.00393 to 0.0157 in.)
Maximum
No. 1 0.40 mm (0.0157 in.)
No. 2 0.50 mm (0.0197 in.)
Oil 0.45 mm (0.0177 in.)
Crankshaft pulley x Crankshaft
Tightening Torque: 300 Nm (3059 kgf-cm, 221 ft.lbf)
Connecting rod x Connecting rod cap
1st Pass: 40 Nm (408 kgf-cm, 30 ft.lbf)
2nd Pass: Turn 90°