Installation
STEERING COLUMN: STEERING COLUMN ASSEMBLY: INSTALLATION
1. HANDLING PRECAUTIONS FOR STEERING ACTUATOR ASSEMBLY
* Be careful that the No. 2 seal lip or boot does not turn outward while carrying or installing the steering actuator assembly. If installing a new steering actuator assembly, make sure that the spiral center lock pin is securely inserted.
* Do not use the steering actuator assembly if it has been dropped.
2. INSTALL STEERING ACTUATOR ASSEMBLY
(a) Make sure that the power steering link assembly is centered.
(b) Install the steering actuator assembly.
(1) If installing a new steering actuator assembly : Install the steering actuator assembly with the white paint on the upper surface of the spiral case facing down.
NOTICE:
Do not pull out the center lock pin.
(2) If reinstalling the removed steering actuator assembly :
1 Slowly turn the spiral case clockwise until it locks.
2 Turn the spiral case two turns counterclockwise from the lock position.
3 Align the slit of the sliding yoke with the alignment mark ([Triangle]).
4 Install the steering actuator assembly with the white paint on the upper surface of the spiral case facing down.
5 Align the matchmarks on the steering actuator assembly and the column hole shield.
NOTICE:
Do not turn the actuator body and the spiral case.
(c) Install the clamp to the steering column hole shield.
3. INSTALL STEERING COLUMN ASSEMBLY
(a) Install the steering column with the 4 nuts.
Torque : 26 Nm (260 kgf-cm, 19 ft-lbf)
(b) Connect the connectors and wire harness clamps to the steering column.
4. CONNECT STEERING ACTUATOR ASSEMBLY
(a) Align the matchmarks on the steering actuator assembly and the main shaft.
(b) Install the bolt.
Torque : 35 Nm (360 kgf-cm, 26 ft-lbf)
5. INSTALL MAIN SHAFT LOWER DUST COVER
(a) Connect the connector and wire harness clamp to the steering actuator assembly.
HINT
If a new steering actuator assembly was installed, pull out the center lock pin and tighten the clamp of the actuator after this step.
(b) Install the main shaft lower dust cover with the 2 bolts.
Torque : 7.5 Nm (77 kgf-cm, 66 in-lbf)
6. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY
NOTICE:
Make sure that the steering link is centered performing this step.
(a) Align the matchmarks on the steering actuator and steering sliding yoke.
(b) Temporarily install the bolt.
HINT
Do not tighten the bolt.
(c) Align the matchmarks on the steering sliding yoke and the power steering link.
(d) Install bolt (A) and tighten the 2 bolts.
Torque : 35 Nm (360 kgf-cm, 26 ft-lbf)
7. INSTALL NO. 1 AIR DUCT
(a) Attach the 2 claws to install the No. 1 air duct.
8. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
9. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY
(a) Install the turn signal switch with spiral cable to the steering column with the clamp.
10. INSTALL TILT AND TELESCOPIC SWITCH
(a) Attach the claw to install the tilt and telescopic switch.
(b) Connect the connector.
11. INSTALL STEERING COLUMN COVER
(a) Attach the 4 clips to install the steering column cover upper onto the instrument panel cluster finish panel.
(b) Attach the claw to install the steering column cover upper.
(c) Attach the 2 claws to install the steering column cover lower.
NOTICE:
Do not damage the tilt and telescopic switch.
(d) Using a screwdriver, install the 3 screws.
Torque : 2.0 Nm (20 kgf-cm, 18 in-lbf)
12. ADJUST SPIRAL CABLE SUB-ASSEMBLY Installation
13. INSTALL STEERING WHEEL ASSEMBLY
(a) Align the matchmarks on the steering wheel and steering main shaft.
(b) Install the steering wheel set nut.
Torque : 50 Nm (510 kgf-cm, 37 ft-lbf)
14. INSTALL STEERING PAD Installation
15. INSTALL NO. 3 STEERING WHEEL COVER LOWER Installation
16. INSTALL NO. 2 STEERING WHEEL COVER LOWER Installation
17. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY
HINT
Refer to the instructions for Installation of the driver side knee airbag assembly Installation.
18. INSPECT STEERING WHEEL CENTER POINT
19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
* Make sure that the cable has been disconnected from the battery terminal for at least 2 seconds before reconnecting the cable.
* Connect the cable to the negative (-) battery terminal with the front wheels facing straight ahead.
* When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
* Reset the auto tilt away function setting to the previous condition by changing the customize parameter Programming and Relearning.
20. INSPECT STEERING PAD Installation
21. INSPECT SRS WARNING LIGHT
(a) Inspect the SRS warning light Diagnosis System.
22. PERFORM VARIABLE GEAR RATIO STEERING SYSTEM CALIBRATION
(a) Perform variable gear ratio steering system calibration Calibration.