Installation

ENGINE HOOD / DOOR: REAR DOOR: INSTALLATION

HINT
* Use the same procedures for the RH side and LH side.
* The procedures listed below are for the LH side.
* A bolt without a torque specification is shown in the standard bolt chart Standard Bolt - Specified Torque For Standard Bolts.
1. INSTALL REAR DOOR WIRE

(a) Install the door wire with the 2 bolts.

(b) Connect the wire clips.

2. INSTALL REAR NO. 3 DOOR WEATHERSTRIP

(a) Install the clip and weatherstrip.

3. INSTALL REAR DOOR WEATHERSTRIP

(a) Attach the clips to install the weatherstrip.

HINT
If clips are damaged during installation, replace them.

4. INSTALL REAR DOOR CHECK ASSEMBLY

(a) Apply MP grease to the sliding areas of the door check.

(b) Install the door check to the door panel with the 2 nuts.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(c) Apply adhesive to the threads of the bolt.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(d) Install the door check to the body panel with the bolt.

Torque : 27 Nm (275 kgf-cm, 20 ft-lbf)

(e) Install the cover.

5. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

(a) Install the open rod to the outside handle frame.

(b) Slide the outside handle frame in the direction indicated by the arrow in the illustration.

(c) Using a T30 "TORX" socket, install the outside handle frame with the screw.

Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

NOTICE:
A cover should be inserted between the nut and the door panel.

(d) Connect the connector.

6. INSTALL REAR DOOR OUTSIDE HANDLE PAD REAR

(a) Attach the 2 claws to install the pad.

7. INSTALL REAR DOOR OUTSIDE HANDLE PAD FRONT

(a) Attach the 2 claws to install the pad.

8. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY

(a) Pushing the outside handle in the direction of the arrow as shown in the illustration, install the outside handle.

NOTICE:
If the bellcrank lever is not pulled and held when installing the outside handle, the bellcrank lever will interfere with the outside handle and it will damage the release plate.

(b) With Smart Access System with Push-Button Start:

Connect the connector.

9. INSTALL REAR DOOR OUTSIDE HANDLE COVER

(a) Using a T30 ''TORX'' socket, install the cover with the screw.

Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

10. INSTALL REAR DOOR WITH MOTOR LOCK ASSEMBLY

(a) Apply adhesive to the threads of the 3 screws.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(b) Using a T30 ''TORX'' wrench, install the door lock with the 4 screws.

Torque : 5.5 Nm (56 kgf-cm, 44 in-lbf)

(c) Connect the door lock connector.

11. INSTALL REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY

(a) Apply MP grease to sliding and rotating areas of the regulator motor.

(b) Using a T25 ''TORX'' driver, install the motor with the 3 screws.

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

12. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY

(a) Apply MP grease to the sliding and rotating areas of the window regulator.

(b) Install the regulator with the 4 bolts.

Torque : 11.0 Nm (115 kgf-cm, 8 ft-lbf)

(c) Connect the connector.

NOTICE:
Be careful not to drop the window regulator as it may become damaged.

13. INSTALL REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY

14. INSTALL REAR DOOR WINDOW FRAME MOULDING FRONT

15. INSTALL REAR DOOR BELT MOULDING ASSEMBLY

16. INSTALL FRONT DOOR GLASS RUN

17. INSTALL REAR DOOR GLASS SUB-ASSEMBLY

NOTICE:
Be careful not to drop and deform the rear door window regulator.

(a) Install the rear door glass into the door panel.

HINT
* Insert a cloth inside the door panel to prevent the door glass from being scratched.
* Position the door glass toward the front as much as possible.

18. INSTALL REAR DOOR QUARTER WINDOW GLASS

(a) Install the quarter glass together with the quarter window glass weatherstrip in the direction indicated by the arrow in the illustration.

(b) Install the quarter window glass weatherstrip.

19. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

(a) Install the division bar with the 2 bolts and screw.

20. INSTALL REAR DOOR SERVICE HOLE COVER

(a) Apply butyl tape to the door as shown in the illustration.

(b) Install the service hole cover to the door panel.

HINT
* When installing the service hole cover, pull out the links and connectors through the service hole cover.
* There should be no wrinkles or folds after attaching the service hole cover.
* After attaching the service hole cover, check the sealing quality.
(c) Install the armrest bracket with the 3 bolts.

(d) Connect the 2 connectors.

21. INSTALL MULTIPLEX NETWORK DOOR ECU REAR

(a) Install the ECU with the 2 bolts.

(b) Connect the connector.

22. INSTALL REAR DOOR GLASS WEATHERSTRIP INNER

23. INSTALL REAR DOOR FRAME GARNISH

(a) Install the garnish with the 2 clips.

24. INSTALL REAR DOOR TRIM COVER

(a) Attach the 6 clips to install the trim cover.

(b) Install the screw.

25. INSTALL MULTIPLEX NETWORK SWITCH ASSEMBLY

(a) Install the network switch with the 2 screws.

(b) Connect the connector.

26. INSTALL INTERIOR NO. 1 ILLUMINATION LIGHT ASSEMBLY

(a) Connect the connector.

(b) Attach the 2 claws to install the light.

27. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

(a) Install the inside handle with the 4 screws.

28. INSTALL REAR DOOR TRIM PANEL ASSEMBLY

(a) Connect the 2 cables to the inside handle.

(b) Attach the 10 clips to install the trim panel.

29. INSTALL REAR DOOR COURTESY LIGHT ASSEMBLY

(a) Attach the 2 claws to install the courtesy light to the door trim panel.

(b) Attach the 4 claws to install the lens to the courtesy light.

30. INSTALL REAR DOOR INSIDE HANDLE BEZEL

(a) Attach the 3 claws to install the bezel plug.

31. CONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

32. PERFORM INITIALIZATION

(a) Perform initialization Repair Instruction - Initialization.

NOTICE:
Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

33. CHECK SRS WARNING LIGHT

(a) Check the SRS warning light Diagnosis System.