Removal
ENGINE HOOD / DOOR: REAR DOOR: REMOVAL
HINT
* Use the same procedures for the RH side and LH side.
* The procedures listed below are for the LH side.
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
2. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG
(a) Using a screwdriver, detach the 3 claws and remove the bezel plug.
HINT
Tape the screwdriver tip before use.
3. REMOVE REAR DOOR COURTESY LIGHT ASSEMBLY
(a) Detach the 4 claws and remove the lens from the courtesy light.
(b) Detach the 2 claws and remove the courtesy light from the door trim panel.
4. REMOVE REAR DOOR TRIM PANEL ASSEMBLY
(a) Detach the 2 claws and trim lower cover.
(b) Remove the 2 screws.
(c) Detach the 6 clips labeled B, and remove the trim together with the weatherstrip.
(d) Detach the 4 clips labeled A to separate the weatherstrip.
(e) Disconnect the 2 cables from the inside handle.
(f) Disconnect the connectors and remove the trim board.
5. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY
(a) Remove the 4 screws and inside handle.
6. REMOVE INTERIOR NO. 1 ILLUMINATION LIGHT ASSEMBLY
(a) Detach the 2 claws, disconnect the connector and then remove the light.
7. REMOVE MULTIPLEX NETWORK SWITCH ASSEMBLY
(a) Disconnect the connector.
(b) Remove the 2 screws and switch.
8. REMOVE REAR DOOR TRIM COVER
(a) Remove the screw.
(b) Using a clip remover, detach the 6 clips and remove the trim cover.
9. REMOVE REAR DOOR FRAME GARNISH
(a) Using a screwdriver, remove the 2 clips and garnish.
HINT
Tape the screwdriver tip before use.
10. REMOVE REAR DOOR GLASS WEATHERSTRIP INNER
(a) Remove the weatherstrip inner by pulling it upward.
11. REMOVE MULTIPLEX NETWORK DOOR ECU REAR
(a) Remove the 2 screws and ECU.
(b) Disconnect the connector.
12. REMOVE REAR DOOR SERVICE HOLE COVER
(a) Remove the clip.
(b) Remove the service hole cover.
NOTICE:
Remove the remaining tape on the door.
13. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY
(a) Remove the 2 bolts, screw and division bar.
NOTICE:
Be careful when removing the bolts and screw as the division bar may fall and become damaged.
14. REMOVE REAR DOOR QUARTER WINDOW GLASS
(a) Remove the quarter glass together with the quarter window glass weatherstrip in the direction indicated by the arrow in the illustration.
(b) Remove the quarter window glass weatherstrip.
15. REMOVE REAR DOOR GLASS RUN
16. REMOVE REAR DOOR GLASS SUB-ASSEMBLY
(a) Carefully pull the glass upward and out of the panel.
HINT
Insert the cushion inside the door panel to prevent the glass from being scratched.
17. REMOVE REAR DOOR BELT MOULDING ASSEMBLY
18. REMOVE REAR DOOR WINDOW FRAME MOULDING FRONT
19. REMOVE REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY
20. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY
(a) Disconnect the connector.
(b) Remove the 4 bolts and regulator.
HINT
Remove the window regulator through the service hole.
NOTICE:
Be careful when removing the bolts as the window regulator may fall and become damaged.
21. REMOVE REAR DOOR WINDOW REGULATOR MOTOR SUB-ASSEMBLY
(a) Using a T25 ''torx'' driver, remove the 3 screws and motor.
NOTICE:
Be careful when removing the screws as the motor may fall and become damaged.
22. REMOVE REAR DOOR WITH MOTOR LOCK ASSEMBLY
(a) Disconnect the connector.
(b) Using a T30 ''torx'' socket, remove the 3 screws and door lock.
HINT
Remove the door lock through the service hole.
NOTICE:
Be careful when removing the bolts as the door lock may fall and become damaged.
23. REMOVE REAR DOOR OUTSIDE HANDLE PAD FRONT
(a) Detach the 2 claws and remove the pad.
24. REMOVE REAR DOOR OUTSIDE HANDLE PAD REAR
(a) Detach the 2 claws and remove the pad.
25. REMOVE REAR DOOR OUTSIDE HANDLE COVER
(a) Using a T30 ''torx'' socket, loosen the screw and remove the outside handle cover.
26. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY
(a) Remove the handle by sliding and pulling it in the direction indicated by the arrow in the illustration.
NOTICE:
If the bellcrank lever is not pulled and held when removing the handle, the bellcrank lever will interfere with the handle and become damaged.
27. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY
(a) Using a T30 ''torx'' socket, loosen the screw.
(b) Slide the outside handle frame in the direction indicated by the arrow in the illustration, and remove it.
HINT
Remove the outside handle frame through the service hole.
(c) Remove the lock open rod from the outside handle frame.
28. REMOVE REAR DOOR CHECK ASSEMBLY
(a) Remove the cover.
(b) Remove the bolt, 2 nuts and door check.
HINT
Remove the door check through the service hole.
NOTICE:
Be careful when removing the bolts as the door check may fall and become damaged.
29. REMOVE REAR DOOR WIRE
(a) Disconnect the wire clips.
(b) Remove the 2 bolts and door wire.
30. REMOVE REAR DOOR WEATHERSTRIP
(a) Using a clip remover, detach the clips and remove the weatherstrip.
HINT
If clips are damaged during removal, replace them.
31. REMOVE REAR DOOR NO. 3 WEATHERSTRIP
(a) Remove the clip and weatherstrip.