Installation
1UR-FSE ENGINE MECHANICAL: ENGINE UNIT: INSTALLATION
1. INSTALL NO. 6 ENGINE COVER SUB-ASSEMBLY
(a) Install the No. 6 engine cover sub-assembly and head cover stay with the 2 nuts.
Torque : 15 Nm (153 kgf-cm, 11 ft-lbf)
(b) Install the V-bank cover bracket sub-assembly with the nut.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
2. INSTALL NO. 4 V-BANK COVER BRACKET SUB-ASSEMBLY
(a) Install the No. 4 V-bank cover bracket with the bolt.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
(b) Connect the wire harness clamp.
3. INSTALL NO. 5 ENGINE COVER SUB-ASSEMBLY
(a) Install the No. 5 engine cover sub-assembly and head cover stay with the 2 nuts.
Torque : 15 Nm (153 kgf-cm, 11 ft-lbf)
(b) Install the V-bank cover bracket sub-assembly with the nut.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
4. INSTALL NO. 3 V-BANK COVER BRACKET SUB-ASSEMBLY
(a) Install the No. 3 V-bank cover bracket with the bolt.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
(b) Connect the 2 wire harness clamps.
5. INSTALL IGNITION COIL ASSEMBLY Installation
6. INSTALL KNOCK SENSOR Installation
7. INSTALL ENGINE COOLANT TEMPERATURE SENSOR Installation
8. INSTALL ENGINE OIL LEVEL SENSOR
(a) Install the oil level sensor with the 4 bolts.
Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)
9. INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY
(a) Apply adhesive to the end 2 or 3 threads of the oil pressure switch.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
NOTICE:
Do not start the engine for at least 1 hour after the installation.
(b) Using a 24 mm deep socket wrench, install the oil pressure switch.
Torque : 15 Nm (153 kgf-cm, 11 ft-lbf)
10. INSTALL INLET WATER HOUSING
(a) Install the inlet water housing and new gasket with the 3 bolts.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
(b) Using needle-nose pliers, grip the claws of the clips and slide the clips to connect the water by-pass hoses and inlet water hose.
11. INSTALL WATER PUMP PULLEY Installation
12. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY
(a) Install the bolt and idler pulley.
Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)
13. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY
(a) Install the bolt and idler pulley.
Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)
14. INSTALL NO. 4 ENGINE COVER SUB-ASSEMBLY
(a) Install the engine cover.
15. INSTALL ENGINE WIRE
(a) Install the engine wire with the 2 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
(b) Connect the 4 knock sensor connectors.
16. INSTALL SEPARATOR CASE Installation
17. INSTALL FUEL INJECTOR SEAL (for Direct Injection) Installation
18. INSTALL FUEL INJECTOR ASSEMBLY (for Direct Injection) Installation
19. INSTALL NO. 2 FUEL DELIVERY PIPE (for Direct Injection) Installation
20. INSTALL FUEL DELIVERY PIPE (for Direct Injection) Installation
21. INSTALL NO. 4 FUEL PIPE SUB-ASSEMBLY Installation
22. INSTALL FUEL PUMP ASSEMBLY (for Bank 1) Installation
23. INSTALL FUEL PUMP ASSEMBLY (for Bank 2) Installation
24. INSTALL NO. 3 FUEL PIPE SUB-ASSEMBLY Installation
25. INSTALL NO. 2 FUEL PIPE SUB-ASSEMBLY Installation
26. INSTALL FUEL PRESSURE PULSATION DAMPER ASSEMBLY Installation
27. INSTALL ENGINE COVER SUB-ASSEMBLY (for Bank 1) Installation
28. INSTALL ENGINE COVER SUB-ASSEMBLY (for Bank 2) Installation
29. INSTALL FUEL INJECTOR ASSEMBLY (for Port Injection) Installation
30. INSTALL FUEL DELIVERY PIPE (for Port Injection) Installation
31. INSTALL FUEL TUBE SUB-ASSEMBLY Installation
32. INSTALL NO. 3 COVER SUB-ASSEMBLY Installation
33. INSTALL NO. 2 ENGINE COVER SUB-ASSEMBLY LH Installation
34. INSTALL NO. 2 ENGINE COVER SUB-ASSEMBLY Installation
35. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY Installation
36. INSTALL INTAKE MANIFOLD Installation
37. INSTALL VACUUM SWITCHING VALVE ASSEMBLY Installation
38. INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY Installation
39. INSTALL NO. 1 ENGINE COVER
40. INSTALL INJECTOR DRIVER Installation
41. INSTALL THROTTLE BODY ASSEMBLY Installation
42. INSTALL WIRE HARNESS CLAMP BRACKET
(a) Install the 2 wire harness clamp brackets with the 2 bolts.
for LH side - Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
for RH side - Torque : 29 Nm (296 kgf-cm, 21 ft-lbf)
43. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH
(a) Install the mounting bracket with the 4 bolts.
Torque : 35 Nm (357 kgf-cm, 26 ft-lbf)
44. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH
(a) Install the mounting bracket with the 4 bolts.
Torque : 35 Nm (357 kgf-cm, 26 ft-lbf)
45. INSTALL ENGINE MOUNTING DAMPER
(a) Install the 2 mounting dampers with the 2 nuts.
Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)
46. REMOVE ENGINE STAND
(a) Install the 2 No. 1 engine hangers with the 2 bolts as shown in the illustration.
Engine hanger part No.:
Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)
(b) Attach an engine sling device and hang the engine with a chain block.
NOTICE:
When hanging the engine, make sure to hang the engine with the sling device's hanging angle at 50° or less. Otherwise, the engine or engine hangers may be damaged.
(c) Remove the bolts and engine assembly from the engine stand.