Installation

AXLE: FRONT AXLE HUB: INSTALLATION

1. INSTALL FRONT AXLE HUB SUB-ASSEMBLY (for 2WD)

(a) Install the front axle hub sub-assembly and front disc brake dust cover with the 4 bolts.





Torque : 69 Nm (700 kgf-cm, 51 ft-lbf)

2. INSTALL FRONT AXLE HUB SUB-ASSEMBLY (for 4WD)

(a) Install the front axle hub sub-assembly and front disc brake dust cover with the 4 bolts.





Torque : 69 Nm (700 kgf-cm, 51 ft-lbf)

(b) Install the front drive shaft assembly to the front axle hub sub-assembly.

NOTICE:
Be careful not to damage the front drive shaft boot.

3. INSTALL TIE ROD ASSEMBLY (for 4WD)

4. INSTALL LOWER BALL JOINT ASSEMBLY FRONT (for 4WD)

5. INSTALL FRONT AXLE HUB NUT (for 4WD)

(a) Clean the threaded parts on the drive shaft and axle hub nut using a non-residue solvent.

NOTICE:
* Be sure to perform this work for a new drive shaft.
* Keep the threaded parts free of oil and foreign objects.
(b) Using the socket wrench (30 mm), install a new front axle hub nut.

Torque : 294 Nm (2998 kgf-cm, 217 ft-lbf)

HINT
Stake the nut after inspecting for looseness and runout in the following steps.

6. INSPECT FRONT AXLE HUB BEARING LOOSENESS Front Axle Hub

7. INSPECT FRONT AXLE HUB RUNOUT Front Axle Hub

8. INSTALL FRONT DISC Reassembly

9. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY

(a) Install the front disc brake caliper assembly to the steering knuckle with 2 new bolts.





Torque : 78 Nm (799 kgf-cm, 58 ft-lbf)

NOTICE:
* Do not twist the front brake hose when installing the front disc brake caliper.
* Make sure that there are no foreign objects or damage to the threads of the bolts.
* Do not overtighten the bolts because the steering knuckle is made of aluminum and may be damaged.
10. INSTALL FRONT AXLE HUB NUT (for 4WD)

(a) Using a chisel and hammer, stake the axle hub nut.





11. CONNECT SPEED SENSOR FRONT (for 2WD)

(a) Connect the speed sensor connector to the seed sensor front.





NOTICE:
Do not twist the sensor wire.

12. INSTALL SPEED SENSOR FRONT (for 4WD)

(a) Install the speed sensor to the steering knuckle with the 2 bolts.





Bolt (A) - Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

Bolt (B) - Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

NOTICE:
* Prevent foreign matter from adhering to the speed sensor.
* Be careful not to damage the speed sensor.
* Do not twist the sensor wire when installing the speed sensor.
13. INSTALL FRONT WHEEL

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

14. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (for 4WD)

Front Wheel Alignment

15. INSPECT SPEED SENSOR SIGNAL

(w/ Electronically Controlled Brake System: Test Mode Procedure)

(w/o Electronically Controlled Brake System: Test Mode Procedure)