Installation

1UR-FSE FUEL: FUEL TANK: INSTALLATION

1. INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY

(a) Install the tank protector with the 2 nuts.

Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

2. INSTALL FUEL TANK CUSHION

(a) Install the tank cushions and tank brackets.

3. INSTALL FUEL PUMP TUBE SUB-ASSEMBLY

(a) Install the fuel tank return vent tube and the fuel pump tube to the 2 clamps.

4. INSTALL FUEL TANK SUB-ASSEMBLY

(a) Set an engine lifter to the fuel tank and lift it up.

(b) Install the 2 fuel tank bands with the 4 bolts to install the fuel tank.

Torque : 39 Nm (400 kgf-cm, 29 ft-lbf)

(c) Install the 2 nuts.

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

5. CONNECT FUEL EMISSION HOSE

(a) Connect the 2 fuel emission hoses.

(b) Connect the fuel tank bracket hose.

6. CONNECT FUEL TANK TO FILLER PIPE HOSE

(a) Connect the fuel tank to filler pipe hose with the clamp.

7. CONNECT FUEL PUMP TUBE SUB-ASSEMBLY (for LH Side)

(a) Connect the fuel pump tube connector.

(1) Push in the fuel tube connector to the pipe and push up the retainer to engage the claws.

NOTICE:
* Check for damage or foreign objects on the connected part.
* After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.
8. CONNECT FUEL TANK RETURN VENT TUBE

(a) Connect the fuel tank return vent tube connector.

(1) Push in the fuel tube connector to the pipe and push up the retainer to engage the claws.

NOTICE:
* Check for damage or foreign objects on the connected part.
* After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.
9. CONNECT FUEL PUMP TUBE SUB-ASSEMBLY (for RH Side)

(a) Connect the fuel pump tube connector.

(1) Push in the fuel tube connector to the pipe and push up the retainer to engage the claws.

(b) Connect the 2 parking brake cables with the 4 bolts.

bolt A - Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

bolt B - Torque : 19 Nm (193 kgf-cm, 14 ft-lbf)

11. INSTALL REAR SUSPENSION MEMBER BRACE REAR LOWER LH Replacement

12. INSTALL REAR SUSPENSION MEMBER BRACE REAR LOWER RH Replacement

13. INSTALL REAR FLOOR SIDE MEMBER COVER LH Replacement

14. INSTALL REAR FLOOR SIDE MEMBER COVER RH Replacement

15. INSTALL NO. 1 DIFFERENTIAL SUPPORT PROTECTOR

(a) Install the differential support protector with the 2 nuts.

16. INSTALL NO. 2 DIFFERENTIAL SUPPORT PROTECTOR

(a) Install the differential support protector with the 2 nuts.

17. INSTALL NO. 2 FUEL TANK PROTECTOR

(a) Install the tank protector with the 4 nuts.

Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

18. INSTALL REAR PROPELLER SHAFT ASSEMBLY

(a) Install the rear propeller shaft assembly Installation.

19. INSTALL FUEL RETURN VENT TUBE SUB-ASSEMBLY

(a) Install the fuel sender gauge.

(1) Set the fuel sender gauge to the fuel vent tube. Then slide the sender gauge downward to install it.

(2) Connect the fuel sender gauge connector.

(b) Set the fuel return vent tube to the fuel tank.

(c) Apply a light coat of gasoline to a new fuel suction tube set gasket, and set it to the fuel tank.

(d) Connect the fuel tube connector, and set the fuel suction with pump and gauge tube.

NOTICE:
* Be careful not to bend the arm of the fuel sender gauge.
* When connecting the fuel tube connector, do not forcibly pull the tube.
(e) Align the protrusion of the fuel suction tube and the cutout of the fuel tank.

(f) While holding the fuel suction tube by hand, align the starting marks of a new fuel pump gauge retainer and the fuel tank. Install the fuel pump retainer to the fuel tank.

(g) Using a 6 mm socket, set SST to the fuel pump gauge retainer.

SST : 09808-14020

09808-01410

09808-01420

09808-01430

NOTICE:
Do not use any other tools such as a screwdriver.

HINT
Fit the tips of SST on the ribs of the retainer.

(h) Hold SST with one hand and use SST to tighten the fuel pump gauge retainer 2 turns so that the start mark on the retainer is within the indicated range in the illustration.

20. INSTALL REAR FLOOR SERVICE HOLE COVER

(a) Connect the fuel sender gauge connector.

(b) Install the service hole cover with new butyl tape.

21. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE Installation

22. INSPECT FOR FUEL LEAK Testing and Inspection

23. INSTALL REAR FLOOR NO. 2 SERVICE HOLE COVER Installation

24. INSTALL ROOM NO. 3 PARTITION PAD Installation

25. INSTALL REAR SEAT CUSHION ASSEMBLY Installation

26. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.