Installation
A760E AUTOMATIC TRANSMISSION: AUTOMATIC TRANSMISSION ASSEMBLY: INSTALLATION
1. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY
(a) Using a vernier caliper and a straightedge, measure dimension A between the transmission fitting surface of the engine *1 and the converter fitting surface of the drive plate *2. (#)
(b) Aligning the matchmarks on the transmission case and torque converter, engage the splines of the input shaft and turbine runner.
(c) Engage the splines of the stator shaft and stator while turning the torque converter clutch.
NOTICE:
Turn the torque converter clutch approximately 180°.
(d) Turn the torque converter clutch and align the matchmarks on the torque converter clutch and transmission case to engage the key of the oil pump drive gear into the slot on the torque converter clutch.
NOTICE:
Do not push on the torque converter when aligning the matchmarks.
(e) Using a vernier caliper and a straightedge, measure dimension B shown in the illustration and check that B is greater than A (measured in step (#)).
Standard:
A + 1 mm (0.04 in.) or more
2. INSTALL TRANSMISSION OIL COOLER
(a) Coat 2 new O-rings with ATF, and install them to the transmission oil cooler.
(b) Coat 2 new O-rings with ATF, and install them to the spacer.
(c) Install the transmission oil cooler and spacer to the automatic transmission assembly with the 3 bolts.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
3. INSTALL TRANSMISSION CONTROL SHAFT LEVER RH
(a) Install the transmission control shaft to the park/neutral position switch with the nut.
Torque : 16 Nm (163 kgf-cm, 12 ft-lbf)
4. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR
(a) Install the rear engine mounting insulator to the automatic transmission assembly with the 4 bolts.
Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)
5. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY
(a) Confirm that 2 knock pins are on the transmission fitting surface of the engine block before transmission installation.
(b) Apply clutch spline grease to the round of the crankshaft contact surface with the torque converter centerpiece.
Clutch spline grease:
Toyota Genuine Clutch Spline Grease or equivalent
Maximum amount:
About 1 g (0.0353 oz.)
(c) Install the automatic transmission assembly to the engine with the 9 bolts.
Torque : 71 Nm (724 kgf-cm, 52 ft-lbf for bolt A and B)
Torque : 37 Nm (377 kgf-cm, 27 ft-lbf for bolt C)
NOTICE:
* Make sure that the mark is as shown in the illustration.
* Do not use excess force to pry on the transmission assembly.
6. CONNECT WATER BY-PASS HOSE
(a) Connect the 2 water by-pass hoses to the transmission oil cooler.
(b) Install the water by-pass hose clamp with the bolt.
Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)
7. CONNECT WIRE HARNESS AND CONNECTOR
(a) Install the wire harness clamps to the automatic transmission assembly with the 2 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
(b) Connect the park/neutral start switch connector, transmission wire connector, and 2 transmission revolution sensor connectors.
HINT
Push up the lever until the claw of the transmission wire connector makes a connection sound.
8. INSTALL ENGINE REAR MOUNTING MEMBER
(a) Tilt up the automatic transmission.
(b) Connect the ground wire to the transmission with the bolt.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
(c) Install the engine rear mounting member to the automatic transmission assembly with the 4 nuts.
Torque : 13 Nm (130 kgf-cm, 10 ft-lbf)
(d) Install the engine rear mounting member to the body with the 4 bolts.
Torque : 26 Nm (265 kgf-cm, 19 ft-lbf)
9. CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY
(a) Temporarily tighten the floor shift gear shifting rod with the nut.
HINT
The rod is tightened to a torque specification in the "ADJUST SHIFT LEVER POSITION" procedure.
10. INSTALL DRIVE PLATE & TORQUE CONVERTER CLUTCH SETTING BOLT
(a) Install the 6 torque converter clutch setting bolts while holding the crankshaft pulley bolt with a wrench.
Torque : 41 Nm (418 kgf-cm, 30 ft-lbf)
NOTICE:
Install the black colored bolt first, and then the silver colored 5 bolts.
11. INSTALL FLYWHEEL HOUSING SIDE COVER
(a) Install the flywheel housing side cover to the engine.
NOTICE:
Make sure that the flywheel housing side cover is securely installed.
12. INSTALL STARTER ASSEMBLY Installation
13. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH Installation
14. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY
(a) Install the propeller shaft with center bearing Installation.
15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
16. ADD ENGINE COOLANT
(a) Add engine coolant Service and Repair.
17. ADD AUTOMATIC TRANSMISSION FLUID
(a) Add automatic transmission fluid A760E Automatic Transmission.
18. ADJUST COOLANT
(a) Adjust coolant Service and Repair.
19. CHECK FOR ENGINE COOLANT LEAKS Testing and Inspection
20. ADJUST SHIFT LEVER POSITION A760E Automatic Transmission
21. INSPECT SHIFT LEVER POSITION A760E Automatic Transmission
22. CHECK FOR EXHAUST GAS LEAKS Installation
23. INSTALL ENGINE UNDER COVER AIR GUIDE BRACKET
(a) Install the bracket with 2 bolts.
Torque : 26 Nm (265 kgf-cm, 19 ft-lbf)
24. INSTALL NO. 2 ENGINE UNDER COVER
25. INSTALL ENGINE UNDER COVER
26. REMOVE V-BANK COVER Installation
27. INSTALL ENGINE ROOM SIDE COVER RH Installation
28. INSTALL ENGINE ROOM SIDE COVER LH Installation
29. INSTALL COOL AIR INTAKE DUCT SEAL Installation
30. PERFORM RESET MEMORY
(a) Perform the RESET MEMORY procedures (A/T initialization) A760E Automatic Transmission System.
31. PERFORM INITIALIZATION
(a) Perform initialization Repair Instruction - Initialization.
NOTICE:
Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.