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Installation





REAR SUSPENSION: REAR SUSPENSION MEMBER: INSTALLATION

1. INSTALL REAR SUSPENSION MEMBER FRONT BODY MOUNTING CUSHION (for LH Side)

(a) Temporarily install the rear suspension member front body mounting cushion so that the holes are positioned longitudinally as shown in the illustration.





Text in Illustration





(b) Install SST as shown in the illustration.





SST : 09570-24011

SST : 09830-10010

09830-01010

09830-01020

09830-01040

09830-01060

NOTICE:
Apply a small amount of grease to the threads of SST (center bolt) before use.

(c) Using SST, install the rear suspension member front body mounting cushion until there is no clearance between the rear suspension member sub-assembly and the rear suspension member front body mounting cushion.





Text in Illustration





SST : 09570-24011

SST : 09830-10010

09830-01010

09830-01020

09830-01040

09830-01060

NOTICE:
If the rear suspension member sub-assembly is scratched, apply paint to the scratched areas of the rear suspension member sub-assembly.

(d) Remove SST from the rear suspension member sub-assembly.

2. INSTALL REAR SUSPENSION MEMBER FRONT BODY MOUNTING CUSHION (for RH Side)

HINT
Perform the same procedure as the LH side.

3. INSTALL REAR SUSPENSION MEMBER REAR BODY MOUNTING CUSHION LH

(a) Temporarily install the rear suspension member rear body mounting cushion LH so that the holes are positioned longitudinally as shown in the illustration.





Text in Illustration





(b) Install SST as shown in the illustration.





SST : 09950-40011

09951-04020

09952-04010

09953-04030

09954-04020

09955-04051

09957-04010

09958-04011

SST : 09950-60020

09951-00890

09952-06010

NOTICE:
Apply a small amount of grease to the threads and tip of SST (center bolt) before use.

(c) Using SST, install the rear suspension member rear body mounting cushion LH until there is no clearance between the rear suspension member sub-assembly and the rear suspension member rear body mounting cushion LH.





Text in Illustration





SST : 09950-40011

09951-04020

09952-04010

09953-04030

09954-04020

09955-04051

09957-04010

09958-04011

SST : 09950-60020

09951-00890

09952-06010

NOTICE:
If the rear suspension member sub-assembly is scratched, apply paint to the scratched areas of the rear suspension member sub-assembly.

(d) Remove SST from the rear suspension member sub-assembly.

4. INSTALL REAR SUSPENSION MEMBER REAR BODY MOUNTING CUSHION RH

(a) Temporarily install the rear suspension member rear body mounting cushion RH so that the holes are positioned longitudinally as shown in the illustration.





Text in Illustration





(b) Install SST as shown in the illustration.





SST : 09950-40011

09951-04020

09952-04010

09953-04030

09954-04020

09955-04051

09957-04010

09958-04011

SST : 09950-60020

09951-00890

09952-06010

NOTICE:
Apply a small amount of grease to the threads and tip of SST (center bolt) before use.

(c) Using SST, install the rear suspension member rear body mounting cushion RH until there is no clearance between the rear suspension member sub-assembly and the rear suspension member rear body mounting cushion RH.





Text in Illustration





SST : 09950-40011

09951-04020

09952-04010

09953-04030

09954-04020

09955-04051

09957-04010

09958-04011

SST : 09950-60020

09951-00890

09952-06010

NOTICE:
If the rear suspension member sub-assembly is scratched, apply paint to the scratched areas of the rear suspension member sub-assembly.

(d) Remove SST from the rear suspension member sub-assembly.

5. INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH

(a) Temporarily install the rear upper control arm assembly LH to the rear suspension member sub-assembly with the bolt and nut.





NOTICE:
* Since a stopper nut is used, turn the bolt.
* Insert the bolt with the threaded end facing the rear of the vehicle.
(b) Set the rear upper control arm assembly LH in the tightening position as shown in the illustration.

Reference length (A):

10.1 mm (0.398 in.)

(c) Fully tighten the bolt in the tightening position.

Torque : 90 Nm (918 kgf-cm, 66 ft-lbf)

NOTICE:
Since a stopper nut is used, turn the bolt.

6. INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

7. INSTALL REAR SUSPENSION MEMBER UPPER STOPPER

(a) Install the 2 rear suspension member upper stoppers to the rear suspension member sub-assembly.

NOTICE:
Be sure to install the rear suspension member upper stoppers in the correct direction.

8. INSTALL REAR SUSPENSION MEMBER REAR UPPER STOPPER

(a) Install the 2 rear suspension member rear upper stoppers to the rear suspension member sub-assembly.

NOTICE:
Be sure to install the rear suspension member rear upper stoppers in the correct direction.

9. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY

(a) Support the rear suspension member sub-assembly with a jack using 4 wooden blocks or equivalent tools.

NOTICE:
Make sure to secure the rear suspension member to prevent it from dropping.

HINT
Keep the rear suspension member sub-assembly level.

(b) Raise the rear suspension member sub-assembly until there is no clearance between the rear suspension member sub-assembly and the body.

NOTICE:
When raising the rear suspension member sub-assembly, be careful not to damage the vehicle body or other components installed on the vehicle.

(c) Install the rear suspension member sub-assembly with the 2 rear suspension member lower stoppers, 2 rear suspension member rear lower stoppers, 2 bolts, 2 nuts (A) and 2 nuts (B).





Text in Illustration





Bolt - Torque : 133 Nm (1356 kgf-cm, 98 ft-lbf)

Nut (A) - Torque : 133 Nm (1356 kgf-cm, 98 ft-lbf)

Nut (B) - Torque : 61 Nm (620 kgf-cm, 45 ft-lbf)

NOTICE:
Be sure to install the rear suspension member sub-assembly with the rear suspension member rear lower stoppers facing in the correct direction as shown in the illustration.

(d) Lower the jack.

10. INSTALL REAR STABILIZER BAR Installation

11. INSTALL REAR SUSPENSION MEMBER BRACE LH Installation

12. INSTALL REAR SUSPENSION MEMBER BRACE RH

HINT
Perform the same procedure as the LH side.

13. INSTALL REAR UPPER COIL SPRING INSULATOR LH Installation

14. INSTALL REAR UPPER COIL SPRING INSULATOR RH

HINT
Perform the same procedure as the LH side.

15. INSTALL REAR LOWER COIL SPRING INSULATOR LH Installation

16. INSTALL REAR LOWER COIL SPRING INSULATOR RH

HINT
Perform the same procedure as the LH side.

17. TEMPORARILY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

(a) Temporarily install the rear No. 2 suspension arm assembly LH to the rear suspension member sub-assembly with the bolt and nut.

NOTICE:
* Since a stopper nut is used, turn the bolt.
* Insert the bolt with the threaded end facing the front of the vehicle.
(b) Set the rear coil spring LH to the rear No. 2 suspension arm assembly LH.





Text in Illustration





NOTICE:
* Set the rear coil spring so that the identification marks are positioned as shown in the illustration.
* Set the rear coil spring so that its lower end is within the range shown in the illustration.
(c) Using a jack and wooden block, slowly jack up the rear No. 2 suspension arm assembly LH.





Text in Illustration





(d) Temporarily install the rear No. 2 suspension arm assembly LH and rear coil spring LH with the bolt and nut.

NOTICE:
* Since a stopper nut is used, turn the bolt.
* Insert the bolt with the threaded end facing the front of the vehicle.
18. TEMPORARILY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

19. INSTALL REAR STABILIZER LINK ASSEMBLY LH Installation

20. INSTALL REAR STABILIZER LINK ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

21. INSTALL REAR AXLE CARRIER SUB-ASSEMBLY LH Installation

22. INSTALL REAR AXLE CARRIER SUB-ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

23. TEMPORARILY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH Installation

24. TEMPORARILY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

25. TEMPORARILY TIGHTEN PARKING BRAKE ASSEMBLY LH Installation

26. TEMPORARILY TIGHTEN PARKING BRAKE ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

27. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH Installation

28. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

29. FULLY TIGHTEN PARKING BRAKE ASSEMBLY LH Installation

30. FULLY TIGHTEN PARKING BRAKE ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

31. INSTALL REAR DISC

(a) Install the 2 rear discs Installation.

32. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH Installation

33. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

34. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY (w/ Height Control Sensor) Installation

35. INSTALL REAR SPEED SENSOR WIRE LH Installation

36. INSTALL REAR SPEED SENSOR WIRE RH

HINT
Perform the same procedure as the LH side.

37. ADJUST PARKING BRAKE

Adjustments

38. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG

(a) Install the 2 parking brake shoe adjusting hole plugs.

39. STABILIZE SUSPENSION Installation

40. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH Installation

41. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

42. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH Installation

43. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

44. INSTALL REAR FLOOR SIDE MEMBER COVER LH Installation

45. INSTALL REAR FLOOR SIDE MEMBER COVER RH Installation

46. INSTALL REAR SUSPENSION ARM COVER LH Installation

47. INSTALL REAR SUSPENSION ARM COVER RH

HINT
Perform the same procedure as the LH side.

48. INSTALL CENTER EXHAUST PIPE ASSEMBLY

HINT
Refer to the procedure from Install Center Exhaust Pipe Assembly Installation.

49. INSTALL REAR WHEELS

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

50. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

Rear Wheel Alignment

51. HEIGHT CONTROL SENSOR SIGNAL INITIALIZATION (w/ Height Control Sensor)

Initialization

52. INSPECT AND ADJUST HEADLIGHT AIMING (w/ Height Control Sensor)

Headlight Assembly (for LED Headlight)

53. CHECK FOR SPEED SENSOR SIGNAL

Test Mode Procedure
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