Operation CHARM: Car repair manuals for everyone.

Reassembly





BRAKE (REAR): REAR BRAKE: REASSEMBLY

1. TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG

HINT
Fully tighten the rear disc brake bleeder plug after bleeding any air left in the system.

2. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP

3. INSTALL PISTON SEAL

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.





Text in Illustration





(b) Install the piston seal to the rear disc brake cylinder assembly.

NOTICE:
Securely install the piston seal to the groove of the rear disc brake cylinder assembly.

4. INSTALL REAR DISC BRAKE PISTON

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.





Text in Illustration





(b) Install the cylinder boot to the rear disc brake piston.

(c) Apply a light layer of lithium soap base glycol grease to the contact surface of the rear disc brake piston, and install it to the rear disc brake cylinder assembly.

NOTICE:
Do not install the rear disc brake piston forcibly in the rear disc brake cylinder assembly.

5. INSTALL CYLINDER BOOT

(a) Install the cylinder boot to the rear disc brake cylinder assembly as shown in the illustration.





Text in Illustration





NOTICE:
Securely install the cylinder boot to the groove of the disc brake cylinder assembly and rear disc brake piston.

(b) Using a screwdriver with its tip wrapped with vinyl tape, install a new set ring.





Text in Illustration





NOTICE:
* Securely install the set ring to the outer groove of the cylinder boot.
* Do not damage the cylinder boot.