Installation
BRAKE (REAR): REAR BRAKE: INSTALLATION
HINT
* Use the same procedure for the RH side and LH side.
* The following procedure is for the LH side.
1. INSTALL REAR DISC
(a) Align the matchmarks and install the rear disc.
Text in Illustration
NOTICE:
When replacing the rear disc with a new one, select the installation position where the rear disc has minimal runout.
2. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG
(a) Install the parking brake shoe adjusting hole plug.
3. INSTALL REAR DISC BRAKE CYLINDER MOUNTING
(a) Install the rear disc brake cylinder mounting to the rear axle carrier sub-assembly with the 2 bolts.
Torque : 78 Nm (799 kgf-cm, 58 ft-lbf)
4. INSTALL REAR DISC BRAKE BUSHING DUST BOOT
(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.
Text in Illustration
HINT
Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake bushing dust boot.
(b) Install the 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting.
5. INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSHING
(a) Apply a light layer of lithium soap base glycol grease to the contact surface of the rear disc brake cylinder slide pin (lower).
Text in Illustration
(b) Install a new rear disc brake cylinder slide bushing to the rear disc brake cylinder slide pin (lower).
6. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN
(a) Apply a light layer of lithium soap base glycol grease to the sliding part and the seal surface of the rear disc brake cylinder slide pin (lower).
Text in Illustration
(b) Install the rear disc brake cylinder slide pin (lower) to the rear disc brake cylinder mounting.
(c) Push the rear disc brake cylinder slide pin (lower) into the rear disc brake bushing dust boot to align them.
(d) Apply a light layer of lithium soap base glycol grease to the sliding part and the seal surface of the rear disc brake cylinder slide pin (upper).
Text in Illustration
(e) Install the rear disc brake cylinder slide pin (upper) to the rear disc brake cylinder mounting.
(f) Push the rear disc brake cylinder slide pin (upper) into the rear disc brake bushing dust boot to align them.
7. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE
(a) Install the 2 rear disc brake pad support plates to the rear disc brake cylinder mounting.
8. INSTALL PAD WEAR INDICATOR PLATE
(a) Install the 2 pad wear indicator plates to the 2 rear disc brake pads.
NOTICE:
Install each pad wear indicator plate in the correct position and direction.
9. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM
(a) Install the rear disc brake anti-squeal shims to each of the 2 rear disc brake pads.
NOTICE:
When replacing worn pads, the anti-squeal shims must be replaced together with the pads.
10. INSTALL REAR DISC BRAKE PAD
(a) Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.
NOTICE:
There should be no oil or grease on the friction surfaces of the disc brake pads or the rear disc.
11. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY
(a) Hold the 2 rear disc brake cylinder slide pins and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with the 2 bolts.
Text in Illustration
Torque : 27 Nm (270 kgf-cm, 20 ft-lbf)
12. CONNECT REAR FLEXIBLE HOSE
(a) Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.
Torque : 39 Nm (400 kgf-cm, 29 ft-lbf)
13. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
HINT
Perform this step only when the Techstream cannot prohibit brake control.
(a) Disconnect the cable from the negative (-) battery terminal Removal.
14. CONNECT CONNECTOR
HINT
Perform the following step only when the Techstream cannot prohibit brake control.
(a) Connect the connector to the brake booster with master cylinder assembly.
NOTICE:
* Make sure that the connector can be connected smoothly. Do not allow water, oil or dirt to enter.
* Make sure that the connector lock is locked securely.
15. CONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
HINT
Perform this step only when the Techstream cannot prohibit brake control.
(a) Connect the cable to the negative (-) battery terminal Installation.
16. BLEED BRAKE LINE Service and Repair
17. PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE
HINT
If the brake control has been disabled, make sure to perform initialization and calibration of the linear solenoid valve Initialization.
18. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL Adjustments
19. INSTALL REAR WHEEL
Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)