Installation

2AZ-FXE FUEL: FUEL TANK: INSTALLATION

1. INSTALL FUEL TANK CUSHION

(a) Install 3 new No. 1 fuel tank cushions and 2 new No. 2 fuel tank cushions as shown in the illustration.





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2. INSTALL FUEL TANK ASSEMBLY

(a) Support the fuel tank using an engine lifter.

(b) Raise the engine lifter, then install the fuel tank to the vehicle.





NOTICE:
* Do not drop the fuel tank.
* When installing the fuel tank, tilt it slightly to prevent it from interfering with the suspension arm or other surrounding parts.
(c) Tighten the 4 set bolts of the 2 fuel tank bands.





Torque : 39 Nm (400 kgf-cm, 29 ft-lbf)

(d) Connect the parking brake cable assembly with the 2 bolts.





Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

3. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

(a) Push in the fuel tank main tube connector to the pipe and push up the retainer so that the claws engage.





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NOTICE:
* Check that there are no scratches or foreign objects around the connected parts of the fuel tube connector and pipe before starting this step.
* After connecting the fuel tank main tube sub-assembly, check that the fuel tank main tube sub-assembly is securely connected by pulling on the fuel tube connector.
4. CONNECT FUEL TANK TO FILLER PIPE HOSE

(a) Connect the fuel tank to filler pipe hose to the fuel tank, then fit it with the clamp as shown in the illustration.





Text in Illustration





5. CONNECT FUEL TANK BREATHER TUBE

(a) Push in the fuel tank breather tube connector to the pipe and push up the retainer so that the claws engage.





Text in Illustration





NOTICE:
* Check that there are no scratches or foreign objects around the connected parts of the fuel tube connector and pipe before starting this step.
* After connecting the fuel tank main tube sub-assembly, check that the fuel tank main tube sub-assembly is securely connected by pulling on the fuel tube connector.
6. CONNECT FUEL CUT-OFF TUBE

(a) Push in the fuel cut-off tube connector to the charcoal canister and push up the retainer so that the claws engage.





Text in Illustration





NOTICE:
* Check that there are no scratches or foreign matter around the connected parts of the fuel cut-off tube connector and pipe before performing this work.
* After connecting the fuel cut-off tube, check that the fuel cut-off tube is securely connected by pulling the fuel cut-off tube connector and the charcoal canister.
7. INSTALL NO. 1 FUEL TANK PROTECTOR

(a) Install the No. 1 fuel tank protector with the bolt and 2 nuts.





Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

8. INSTALL REAR FLOOR SIDE MEMBER COVER LH Installation

9. INSTALL REAR FLOOR SIDE MEMBER COVER RH Installation

10. INSTALL CENTER EXHAUST PIPE ASSEMBLY

(a) Install the center exhaust pipe assembly Installation.

11. ADD FUEL

12. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

(a) Install the fuel suction tube assembly with pump and gauge Installation.