P0868

L110F HYBRID VEHICLE CONTROL: HYBRID CONTROL SYSTEM: P0868-866,P0868-894: Transmission Fluid Pressure Low
P0868-894 - Transmission Fluid Pressure Low

DESCRIPTION

For a description of the hybrid vehicle transmission assembly, P0731.

WIRING DIAGRAM

- For a wiring diagram of the B1 circuit, P0732.

- For a wiring diagram of the B2 circuit, P0731.

- For a wiring diagram of the line pressure circuit, P0867.

- For a wiring diagram of the SP2 circuit, P0722.

- For a wiring diagram of the motor resolver circuit, P0A1A.

- For a wiring diagram of the oil pump motor circuit, P2797 and P2797.

INSPECTION PROCEDURE

PROCEDURE

1. CHECK DTC OUTPUT (HV)

(a) Connect the Techstream to the DLC3.

(b) Turn the power switch on (IG).

(c) Select the following menu items: Powertrain / Hybrid Control / Trouble Codes.

(d) Check if DTCs are output.

Result:

B -- GO TO DTC CHART Hybrid Control System
A -- Continue to next step.

2. CHECK CONNECTOR CONNECTION CONDITION (HYBRID VEHICLE CONTROL ECU CONNECTOR)

(a) Turn the power switch off.

(b) Check the connections of the hybrid vehicle control ECU connectors.

OK:

The connectors are connected securely and there are no contact problems.

NG -- CONNECT SECURELY
OK -- Continue to next step.

3. CHECK CONNECTOR CONNECTION CONDITION (TRANSMISSION WIRE CONNECTOR)

(a) Check the connection of the transmission wire connector.

OK:

The connector is connected securely and there are no contact problems.

NG -- CONNECT SECURELY
OK -- Continue to next step.

4. CHECK CONNECTOR CONNECTION CONDITION (OIL PUMP MOTOR CONTROLLER CONNECTOR)

NOTICE:
Before disconnecting the connectors, confirm that they are properly connected by checking that the locking claws are engaged and that the connectors cannot be pulled out.

(a) Check the connections of the oil pump motor controller connectors.

OK:

The connectors are connected securely and there are no contact problems.

HINT
For connector A, when connecting it, insert it with the locking lever in the raised position. Rotate the lever downward and make sure that the connector is pulled into its socket. When the locking lever is in its fully closed position, a click will be heard as its locking claws engage. After the click is heard, pull up on the connector to confirm that it is properly connected.

NG -- CONNECT SECURELY
OK -- Continue to next step.

5. CHECK FUSIBLE LINK BLOCK ASSEMBLY (OIL PMP)

(a) Check if there is an open circuit in the fusible link (OIL PMP) in the engine room No. 1 junction block.

OK:

There is no open circuit in the fusible link (OIL PMP).

NG -- REPLACE FUSIBLE LINK BLOCK ASSEMBLY
OK -- Continue to next step.

6. CHECK HYBRID VEHICLE TRANSMISSION ASSEMBLY (SL1 SOLENOID VALVE, SL2 SOLENOID VALVE AND SP SOLENOID VALVE)

(a) Turn the power switch off.

(b) Disconnect connector E55 from the hybrid vehicle control ECU.

NG -- CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - TRANSMISSION WIRE)
OK -- Continue to next step.

7. CHECK RELAY (OIL PMP) P0867

NG -- REPLACE RELAY (OIL PMP) Components
OK -- Continue to next step.

8. CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - OIL PUMP MOTOR CONTROLLER)

(a) Turn the power switch off.

(b) Disconnect connector A74 from the hybrid vehicle control ECU.

(c) Disconnect connector A78 from the oil pump motor controller.

(d) Turn the power switch on (IG).

(e) Measure the voltage according to the value(s) in the table below.

Standard voltage:

NOTICE:
Turning the power switch on (IG) with the hybrid vehicle control ECU connector and oil pump motor controller connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.

(f) Turn the power switch off.

(g) Measure the resistance according to the value(s) in the table below.

Standard resistance (Check for open):

Standard resistance (Check for short):

NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR
OK -- Continue to next step.

9. CHECK OIL WITH MOTOR PUMP ASSEMBLY P0867

NG -- REPLACE OIL WITH MOTOR PUMP ASSEMBLY Components
OK -- Continue to next step.

10. CHECK OIL PUMP MOTOR CONTROLLER (POWER SOURCE CIRCUIT) P0867

NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR
OK -- Continue to next step.

11. CHECK TRANSMISSION REVOLUTION SENSOR (SP2)

(a) Disconnect connector E55 from the hybrid vehicle control ECU.

(b) Measure the resistance according to the value(s) in the table below.

Standard resistance:

NG -- CHECK CONNECTOR CONNECTION CONDITION (TRANSMISSION REVOLUTION SENSOR (SP2) CONNECTOR)
OK -- Continue to next step.

12. CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR)

NOTICE:
Before disconnecting the connector, confirm that it is properly connected by checking that the locking claws are engaged and that the connector cannot be pulled out.

(a) Check the connection of the low voltage connector of the inverter with converter assembly.

OK:

The connector is connected securely and there are no contact problems.

HINT
When connecting the connector, insert it with the locking lever in the raised position. Rotate the lever downward and make sure that the connector is pulled into its socket. When the locking lever is in its fully closed position, a click will be heard as its locking claws engage. After the click is heard, pull up on the connector to confirm that it is properly connected.

NG -- CONNECT SECURELY
OK -- Continue to next step.

13. CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - MOTOR RESOLVER)

CAUTION:
Be sure to wear insulated gloves.

(a) Turn the power switch off.

(b) Remove the service plug grip Hybrid Control System.

NOTICE:
After removing the service plug grip, do not turn the power switch on (READY) unless instructed by the repair manual because this may cause a malfunction.

(c) Disconnect the low voltage connector from the inverter with converter assembly.

(d) Turn the power switch on (IG).

(e) Measure the voltage according to the value(s) in the table below.

Standard voltage:

NOTICE:
Turning the power switch on (IG) with the low voltage connector of the inverter with converter assembly disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.

NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR
OK -- Continue to next step.

14. CHECK MOTOR RESOLVER

(a) Turn the power switch off.

(b) Measure the resistance according to the value(s) in the table below.

Standard resistance (Check for open):

Standard resistance (Check for short):

NG -- CHECK CONNECTOR CONNECTION CONDITION (MOTOR RESOLVER CONNECTOR)
OK -- Continue to next step.

15. CLEAR DTC

(a) Select the following menu items: Powertrain / Hybrid Control / Trouble Codes.

(b) Read and record the DTCs and freeze frame data.

(c) Select the following menu items: Powertrain / Hybrid Control / Trouble Codes.

(d) Clear DTCs and freeze frame data.

NEXT -- Continue to next step.

16. SIMULATION TEST

(a) Turn the power switch on (READY).

(b) Select the following menu items: Powertrain / Hybrid Control / Data List / Motor (MG2) Revolution, Output Shaft Speed, Output Shaft Speed Calculated by Wheel Speed.

(c) Perform a stall test and road test, and read the data list.

NOTICE:
- Before inspection, sufficiently warm up the engine.
- Make sure to perform this procedure after the engine has been inspected and adjusted.
- Do not perform a stall test for 5 or more seconds.
- Perform a stall test on an asphalt surface or other place with a high friction coefficient (micro ) in order to prevent wheel spin.

HINT
- When performing a road test, the vehicle speed should be 22 mph (35 km/h) or more.
- Avoid sudden acceleration and deceleration during a road test.

OK:

The "Motor (MG2) Revolution" value in the data list changes normally. The "Output Shaft Speed" and "Output Shaft Speed Calculated by Wheel Speed" values should be almost equal with a vehicle speed of 22 mph (35 km/h) or more.

NG -- REPLACE HYBRID VEHICLE TRANSMISSION ASSEMBLY Components
OK -- Continue to next step.

17. CHECK FOR INTERMITTENT PROBLEMS

(a) Check for intermittent problems Check For Intermittent Problems.

NG -- REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA
OK -- Continue to next step.

18. CHECK FLUID LEAKS

(a) Check for fluid leaks from the hybrid vehicle transmission assembly Procedures.

OK:

There are no fluid leaks.

NG -- REPAIR OR REPLACE HYBRID VEHICLE TRANSMISSION ASSEMBLY Components

OK -- REPLACE HYBRID VEHICLE CONTROL ECU Components

19. CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - TRANSMISSION WIRE)

(a) Disconnect the transmission wire connector.

(b) Turn the power switch on (IG).

(c) Measure the voltage according to the value(s) in the table below.

Standard voltage:

NOTICE:
Turning the power switch on (IG) with the hybrid vehicle control ECU connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.

(d) Turn the power switch off.

(e) Measure the resistance according to the value(s) in the table below.

Standard resistance (Check for open):

Standard resistance (Check for short):

NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR

OK -- REPLACE HYBRID VEHICLE TRANSMISSION ASSEMBLY Components

20. CHECK CONNECTOR CONNECTION CONDITION (TRANSMISSION REVOLUTION SENSOR (SP2) CONNECTOR)

(a) Check the connection of the transmission revolution sensor (SP2) connector.

OK:

The connector is connected securely and there are no contact problems.

NG -- CONNECT SECURELY
OK -- Continue to next step.

21. CHECK HARNESS AND CONNECTOR (TRANSMISSION REVOLUTION SENSOR - HYBRID VEHICLE CONTROL ECU)

(a) Disconnect the transmission revolution sensor (SP2) connector.

(b) Turn the power switch on (IG).

(c) Measure the voltage according to the value(s) in the table below.

Standard voltage:

Standard resistance (Check for short):

NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR

OK -- REPLACE HYBRID VEHICLE TRANSMISSION ASSEMBLY Components

22. CHECK CONNECTOR CONNECTION CONDITION (MOTOR RESOLVER CONNECTOR)

(a) Check the connection of the motor resolver connector.

OK:

The connector is connected securely and there are no contact problems.

NG -- CONNECT SECURELY
OK -- Continue to next step.

23. CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - MOTOR RESOLVER)

(a) Disconnect the motor resolver connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard resistance (Check for open):

Standard resistance (Check for short):

HINT
The motor resolver is not available separately. If it requires replacement, replace the hybrid vehicle transmission assembly.

NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR

OK -- REPLACE HYBRID VEHICLE TRANSMISSION ASSEMBLY Components