Part 2
15. SIMULATION TEST (HYBRID VEHICLE TRANSMISSION ASSEMBLY)(a) Select the following menu items: Powertrain / Hybrid Control / Data List / Line Pressure, Line Pressure Solenoid.
(b) Turn the power switch on (READY).
(c) 10 seconds later, read the data list.
OK:
"Line Pressure" remains OFF when "Line Pressure Solenoid" is ON.
(d) Select the following menu items: Powertrain / Hybrid Control / Trouble Codes.
(e) Check if DTCs are output.
OK:
DTCs are not output.
(f) Select the following menu items: Powertrain / Hybrid Control / Active Test / Control the Shift Position.
(g) Select the following menu items: All Data / B1 Oil Pressure, B2 Oil Pressure, Line Pressure, Line Pressure Solenoid.
(h) Perform the "Control the Shift Position" active test.
(i) Switch the shift position between "Lo" and "Hi" several times using the "Control the Shift Position" active test.
OK:
NOTICE:
Transmission system DTCs may be set if the "Control the Shift Position" active test is canceled before it is completed.
NG -- REPLACE HYBRID VEHICLE TRANSMISSION ASSEMBLY Components
OK -- Continue to next step.
16. CHECK FOR INTERMITTENT PROBLEMS
(a) Check for intermittent problems Check For Intermittent Problems.
NG -- REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA
OK -- Continue to next step.
17. CHECK FLUID LEAKS
(a) Check for fluid leaks from the hybrid vehicle transmission assembly.
OK:
There are no fluid leaks.
NG -- REPAIR OR REPLACE HYBRID VEHICLE TRANSMISSION ASSEMBLY Components
OK -- Continue to next step.
18. CHECK CONNECTOR CONNECTION CONDITION (PB3 OIL PRESSURE SWITCH)
(a) Remove the oil strainer assembly Components.
(b) Check the connection of the PB3 oil pressure switch connector.
Result:
The connector is connected securely and there are no contact problems.
NG -- CONNECT SECURELY
OK -- Continue to next step.
19. CHECK HARNESS AND CONNECTOR (TRANSMISSION WIRE)
(a) Disconnect the transmission wire connector.
(b) Disconnect the connector from the PB3 oil pressure switch.
(c) Turn the power switch on (IG).
(d) Measure the voltage according to the value(s) in the table below.
Standard voltage:
NOTICE:
Turning the power switch on (IG) with the transmission wire connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.
(e) Turn the power switch off.
(f) Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open):
Standard resistance (Check for short):
NG -- REPLACE TRANSMISSION WIRE Components
OK -- REPLACE PB3 OIL PRESSURE SWITCH Components
20. CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - TRANSMISSION WIRE)
(a) Disconnect the transmission wire connector.
(b) Turn the power switch on (IG).
(c) Measure the voltage according to the value(s) in the table below.
Standard voltage:
NOTICE:
Turning the power switch on (IG) with the hybrid vehicle control ECU connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.
(d) Turn the power switch off.
(e) Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open):
Standard resistance (Check for short):
NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR
OK -- Continue to next step.
21. CHECK CONNECTOR CONNECTION CONDITION (PB3 OIL PRESSURE SWITCH)
(a) Remove the oil strainer assembly Components.
(b) Check the connection of the PB3 oil pressure switch connector.
Result:
The connector is connected securely and there are no contact problems.
NG -- CONNECT SECURELY
OK -- Continue to next step.
22. CHECK HARNESS AND CONNECTOR (TRANSMISSION WIRE)
(a) Disconnect the transmission wire connector.
(b) Disconnect the connector from the PB3 oil pressure switch.
(c) Turn the power switch on (IG).
(d) Measure the voltage according to the value(s) in the table below.
Standard voltage:
NOTICE:
Turning the power switch on (IG) with the transmission wire connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.
(e) Turn the power switch off.
(f) Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open):
Standard resistance (Check for short):
NG -- REPLACE TRANSMISSION WIRE Components
OK -- REPLACE PB3 OIL PRESSURE SWITCH Components
23. CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - TRANSMISSION WIRE)
(a) Disconnect the transmission wire connector and disconnect connector E55 from the hybrid vehicle control ECU.
(b) Turn the power switch on (IG).
(c) Measure the voltage according to the value(s) in the table below.
Standard voltage:
NOTICE:
Turning the power switch on (IG) with the hybrid vehicle control ECU connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.
(d) Turn the power switch off.
(e) Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open):
Standard resistance (Check for short):
NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR
OK -- REPLACE HYBRID VEHICLE TRANSMISSION ASSEMBLY Components
24. CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - TRANSMISSION WIRE)
(a) Disconnect the hybrid vehicle control ECU connector E55.
(b) Disconnect the transmission wire connector.
(c) Turn the power switch on (IG).
(d) Measure the voltage according to the value(s) in the table below.
Standard voltage:
NOTICE:
Turning the power switch on (IG) with the hybrid vehicle control ECU connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.
(e) Turn the power switch off.
(f) Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open):
Standard resistance (Check for short):
NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR
OK -- REPLACE HYBRID VEHICLE CONTROL ECU Components
25. CHECK CONNECTOR CONNECTION CONDITION (PB3 OIL PRESSURE SWITCH)
(a) Remove the oil strainer assembly Components.
(b) Check the connection of the PB3 oil pressure switch connector.
Result:
The connector is connected securely and there are no contact problems.
NG -- CONNECT SECURELY
OK -- Continue to next step.
26. CHECK HARNESS AND CONNECTOR (TRANSMISSION WIRE)
(a) Disconnect the transmission wire connector.
(b) Disconnect the connector from the PB3 oil pressure switch.
(c) Turn the power switch on (IG).
(d) Measure the voltage according to the value(s) in the table below.
Standard voltage:
NOTICE:
Turning the power switch on (IG) with the transmission wire connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.
(e) Turn the power switch off.
(f) Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open):
Standard resistance (Check for short):
NG -- REPLACE TRANSMISSION WIRE Components
OK -- REPLACE PB3 OIL PRESSURE SWITCH Components