Operation CHARM: Car repair manuals for everyone.

Installation





BRAKE CONTROL: BRAKE PEDAL STROKE SENSOR: INSTALLATION

NOTICE:
While the battery is connected, even if the power switch is OFF, the brake control system activates when the brake pedal is depressed or the door courtesy switch turns on. Therefore during servicing of the brake system components, do not operate the brake pedal or open/close the doors while the battery is connected.

1. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

NOTICE:
Do not drop the sensor. If the sensor has been dropped replace the sensor with a new one.

(a) When installing a new brake pedal stroke sensor assembly:

Install a new brake pedal stroke sensor assembly as follows.

NOTICE:
* Do not break the sensor lever set pin before installing the brake pedal stroke sensor with the bolts. If the sensor lever set pin breaks while tightening the bolt, do not use that sensor.
(1) Connect the sensor connector.





(2) Install a new sensor with the 2 bolts.

Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

NOTICE:
* Engage the sensor lever with the brake pedal groove.
* Check that there is no foreign matter attached to the contact surface of the sensor.
* Check that the tip of the sensor lever is protruding from the brake pedal groove.
(3) Firmly depress the brake pedal and break the sensor lever set pin.

(4) Remove the broken lever set pin.

(b) When reusing the brake pedal stroke sensor assembly:

Install the brake pedal stroke sensor assembly as follows.

(1) Connect the sensor connector.

(2) Temporarily install the sensor with the 2 bolts.





NOTICE:
* Engage the sensor lever with the brake pedal groove.
* Check that there is no foreign matter attached to the contact surface of the sensor.
(3) Connect the cable to the negative battery terminal.

(4) Connect the Techstream to the DLC3.





(5) Turn the power switch ON (IG). Reading the value of the stroke sensor shown on the data monitor, turn the sensor slowly to the right and left to adjust the output voltage to the standard voltage.

Standard voltage:





(6) Tighten the 2 bolts.

Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

NOTICE:
Do not depress the brake pedal after turning the power switch ON (IG).

(7) Disconnect the cable from the negative battery terminal.

(8) Disconnect the Techstream.

2. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY Installation

3. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Installation

4. INSTALL NO. 1 INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY Installation

5. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Installation

6. INSTALL WINDSHIELD WIPER SWITCH ASSEMBLY Installation

7. INSTALL STEERING COLUMN COVER (w/o Driver Monitor Camera) Installation

8. INSTALL STEERING COLUMN COVER (w/ Driver Monitor Camera) Installation

9. INSTALL NO. 1 INSTRUMENT CLUSTER MOULDING Installation

10. INSTALL INSTRUMENT SIDE PANEL LH Installation

11. INSTALL INSTRUMENT PANEL FINISH PANEL END LH Installation

12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
* Reset the AUTO TILT AWAY function setting to the previous condition by changing the customize parameter Repair Instruction - Customize Parameters.
* When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
13. INSTALL BATTERY SERVICE HOLE COVER LH Installation

14. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY Installation

15. CHECK SRS WARNING LIGHT

(a) Check the SRS warning light Diagnosis System.

16. CHECK AND CLEAR DTC

(a) Check and clear the DTCs Reading and Clearing Diagnostic Trouble Codes.

17. PERFORM LINEAR VALVE OFFSET LEARNING

(a) Perform the linear valve offset learning Initialization.