Operation CHARM: Car repair manuals for everyone.

Installation





L110F HYBRID TRANSMISSION / TRANSAXLE: OIL PUMP ASSEMBLY: INSTALLATION

1. INSTALL OIL WITH MOTOR PUMP ASSEMBLY

(a) Install a new gasket to the oil with motor pump assembly.

(b) Using SST, install the oil with motor pump assembly with the 4 bolts.





SST : 09961-00950

without SST - Torque : 32 Nm (321 kgf-cm, 24 ft-lbf)

with SST - Torque : 18 Nm (180 kgf-cm, 13 ft-lbf)

HINT
* Use a torque wrench with a fulcrum length of 180 mm (7.09 in.).
* If using a torque wrench with a length other than 180 mm (7.09 in.), the specified torque value must be recalculated.
(c) Connect the transmission breather hose.

2. INSTALL OIL COOLER TUBE

(a) Install the oil cooler tube with the 2 clips and the 3 bolts in the order shown in the illustration.





Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

3. CONNECT OUTLET NO. 1 HYBRID WATER PUMP PIPE

(a) Install the outlet No. 1 hybrid water pump pipe with the 2 bolts.





Torque : 22 Nm (224 kgf-cm, 16 ft-lbf)

(b) Secure the hose with the clip.

(c) Secure the hose with the clip.





4. CONNECT WIRE HARNESS

(a) Install the 9 wire harness clamps and connector to the hybrid vehicle transmission assembly.





5. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY

(a) Install the bracket with the 2 bolts.





Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)

(b) Install the front exhaust pipe to the exhaust manifold LH and RH with the 2 bolts and 2 new nuts.

Torque : 39 Nm (398 kgf-cm, 29 ft-lbf)

6. CONNECT OUTLET OIL COOLER HOSE Installation

7. CONNECT INLET OIL COOLER HOSE Installation

8. INSTALL FRONT LOWER SUSPENSION MEMBER PROTECTOR Installation

9. INSTALL NO. 1 ENGINE UNDER COVER Installation

10. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH Installation

11. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH Installation

12. CONNECT OIL PUMP MOTOR CONTROLLER CONNECTOR

(a) Connect the power line connector and securely lock the lock lever as shown in the illustration.





NOTICE:
* Push the connector all the way in and lock the lock lever.
* Be sure to securely lock the claw of the connector.
HINT
When the connector is pushed all the way in, the lock lever will move slightly to the lock position.

(b) Install the clamp to the bracket.

(c) Push the lock into the connector to securely lock the lock lever of the power line connector.





(d) Connect the signal line connector to the oil pump motor controller.





13. INSTALL INTAKE AIR CONNECTOR PIPE Installation

14. INSTALL COOL AIR INTAKE DUCT SEAL Installation

15. INSTALL ENGINE ROOM SIDE COVER LH Installation

16. INSTALL ENGINE ROOM SIDE COVER RH Installation

17. INSTALL NO. 1 AIR CLEANER INLET Installation

18. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY Installation

19. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

20. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

21. ADD COOLANT (for Inverter) Service and Repair

22. INSPECT FOR COOLANT LEAK (for Inverter) Testing and Inspection

23. ADD TRANSMISSION FLUID

(a) Add transmission fluid Procedures.

24. B1 AIR BLEEDING

(a) Inspect the Control the Shift Position L110F Hybrid Transmission System.

(b) Connect the Techstream to the DLC3.

(c) Turn the power switch on (READY) and turn the Techstream on.

NOTICE:
* Make sure that the shift lever is in P and the air conditioning is off before turning the power switch on (READY) and turning the Techstream on.
* Make sure that no DTCs are output.
* Make sure that the transmission fluid temperature is between 0°C and 79°C (32°F to 175°F).
(d) Enter the following menus: Powertrain / Hybrid Control / Utility / B1 Air Bleeding.

NOTICE:
* Do not move the shift lever from P.
* Do not turn on the air conditioning while bleeding the air from the B1 chamber.
HINT
It takes about 10 minutes to bleed the air from the B1 chamber.

(e) Inspect the Control the Shift Position L110F Hybrid Transmission System.

25. INSTALL NO. 2 ENGINE UNDER COVER Installation

26. INSTALL FRONT CENTER FLOOR COVER Installation

27. INSTALL BATTERY SERVICE HOLE COVER LH Installation

28. INSTALL DECK TRIM SIDE BOARD LH (w/o Spare Tire) Installation

29. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY Installation