Installation
LF1A TRANSFER: TRANSFER ASSEMBLY: INSTALLATION
1. INSTALL TRANSFER ASSEMBLY
(a) Set an engine lift and wooden blocks or equivalent against the rear engine mounting member and support the hybrid vehicle transmission.
NOTICE:
Do not set the wooden blocks or equivalent against the oil pan of the transmission.
(b) Remove the 4 bolts and disconnect the rear engine mounting member.
(c) Slowly tilt the hybrid vehicle transmission away from the vehicle.
NOTICE:
Be careful of the exhaust manifold and wire harnesses when tilting the transmission.
(d) Using a jack and wooden blocks or equivalent, raise the transfer assembly so that it is level with the hybrid vehicle transmission, align the knock pins with the knock pin holes and install the transfer.
NOTICE:
* Be careful not to damage the oil seal.
* Be careful not to drop the transfer assembly.
* Be sure to perform this procedure with several people as the transfer assembly is very heavy.
(e) Install the 10 bolts.
Torque : 23 Nm (229 kgf-cm, 17 ft-lbf)
(f) Connect the rear engine mounting member with the 4 bolts.
Torque : 26 Nm (265 kgf-cm, 19 ft-lbf)
(g) Support the transfer assembly with a jack and wooden blocks or equivalent.
NOTICE:
Do not set the wooden blocks or equivalent against the oil pan of the transmission.
(h) Remove the 4 bolts, 5 nuts, No. 3 rear engine mounting insulator and rear engine mounting member.
(i) Install the bolt.
Torque : 23 Nm (229 kgf-cm, 17 ft-lbf)
(j) Install the front propeller shaft assembly to each companion flange.
(k) Align the matchmarks on the transfer companion flange and front propeller shaft assembly, and then temporarily install the front propeller shaft assembly and 2 universal joint washers to the transfer companion flange with 6 new bolts.
(l) Align the matchmarks on the front differential companion flange and front propeller shaft assembly, and then temporarily install the front propeller shaft assembly and 2 universal joint washers to the front differential companion flange with 6 new bolts.
(m) Using a screwdriver with a round shaft, hold the transfer companion flange to prevent the front propeller shaft assembly from turning.
(n) Using a 6 mm hexagon socket wrench, tighten the 6 bolts on the transfer side.
Torque : 25 Nm (255 kgf-cm, 18 ft-lbf)
(o) Using a screwdriver with a round shaft, hold the differential companion flange to prevent the front propeller shaft assembly from turning.
(p) Using a 6 mm hexagon socket wrench, tighten the 6 bolts on the front differential side.
Torque : 25 Nm (255 kgf-cm)
(q) Install the rear engine mounting member and No. 3 rear engine mounting insulator with the 4 bolts and 5 nuts.
for bolt - Torque : 26 Nm (265 kgf-cm, 19 ft-lbf)
for nut - Torque : 38 Nm (387 kgf-cm, 28 ft-lbf)
(r) Connect the ground cable with the bolt.
Torque : 10 Nm (102 kgf-cm, 9 ft-lbf)
2. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY
(a) Install the propeller shaft Installation.
3. INSTALL FRONT EXHAUST PIPE ASSEMBLY
(a) Install the front exhaust pipe Installation.
4. ADD TRANSFER OIL Service and Repair
5. INSTALL SERVICE PLUG GRIP
(a) Install the service plug grip Installation.
6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation
7. CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY Installation
8. INSPECT FOR OIL LEAK
9. INSPECT FOR EXHAUST GAS LEAK Installation
10. INSTALL FRONT LOWER SUSPENSION MEMBER PROTECTOR Installation
11. INSTALL NO. 1 ENGINE UNDER COVER Installation
12. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH Installation
13. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH Installation
14. INSTALL NO. 2 ENGINE UNDER COVER Installation
15. INSTALL FRONT CENTER FLOOR COVER Installation
16. INSTALL INVERTER COVER ASSEMBLY RH Installation
17. INSTALL MOTOR CABLE COVER RH Installation
18. INSTALL COWL TOP VENTILATOR LOUVER RH Installation
19. INSTALL ENGINE ROOM SIDE COVER LH Installation
20. INSTALL ENGINE ROOM SIDE COVER RH Installation
21. INSTALL NO. 1 AIR CLEANER INLET Installation
22. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY Installation
23. INSTALL V-BANK COVER SUB-ASSEMBLY Installation
24. INSTALL BATTERY SERVICE HOLE COVER LH Installation
25. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY Installation
26. INSTALL FRONT WHEEL
27. INSPECT AND ADJUST TRANSMISSION FLUID LEVEL
(a) Inspect and adjust the transmission fluid level Procedures.