Installation
WINDSHIELD / WINDOWGLASS: WINDSHIELD GLASS: INSTALLATION
HINT
A bolt without a torque specification is shown in the standard bolt chart Standard Bolt - Specified Torque For Standard Bolts.
1. INSTALL NO. 1 WINDSHIELD GLASS STOPPER
(a) Install 2 new stoppers to the vehicle body as shown in the illustration.
2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER
(a) Apply Primer G to the glass where the stopper will be installed.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
(b) Install 2 new stoppers onto the glass as shown in the illustration.
3. INSTALL WINDSHIELD OUTSIDE MOULDING UPPER
(a) Using a brush or sponge, coat the contact surface of the glass and moulding with Primer G.
NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Do not coat the adhesive with Primer G.
* Throw away any leftover primer.
(b) Apply adhesive to the moulding as shown in the illustration.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or equivalent
HINT
Use all adhesive within the time written in the table below.
Usage timeframe:
(c) Install the windshield outside moulding, as shown in the illustration.
NOTICE:
Make sure the glass and moulding are flush.
(d) Remove any unnecessary adhesive before it hardens.
NOTICE:
Make sure that no adhesive remains on the moulding and glass.
4. INSTALL WINDSHIELD GLASS RETAINER
(a) Apply Primer G to the glass where the retainer will be installed.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
(b) Install 2 new retainers onto the glass as shown in the illustration.
Standard:
5. INSTALL WINDSHIELD GLASS ADHESIVE DAM
(a) Apply Primer G to the glass where the glass adhesive dams will be installed.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
(b) Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the area above the notches on the upper part of the glass.
6. INSTALL WINDSHIELD GLASS SEAL
(a) Apply Primer G to the glass where the windshield glass seal will be installed.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
(b) Remove the peeling paper from the windshield glass seal. Install the seal to the glass.
Standard:
7. INSTALL WINDSHIELD GLASS
(a) Position the glass.
(1) Using suction cups, place the glass in the correct position.
(2) Check that the entire contact surface of the glass rim is perfectly even.
(3) Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.
HINT
* Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present.
* When reusing the glass, check and correct the matchmark positions.
NOTICE:
Check that the stoppers are attached to the vehicle body correctly.
(4) Using suction cups, remove the glass.
(b) Using a brush, apply Primer M to the exposed part of the vehicle body.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Do not apply primer to the adhesive.
* Throw away any leftover primer.
* Do not apply too much primer.
(c) Using a brush or sponge, apply Primer G to the contact surface of the glass.
Standard:
HINT
If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
(d) Apply adhesive to the glass.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or equivalent
(1) Cut off the tip of the cartridge nozzle as shown in the illustration.
HINT
After cutting off the tip, use all adhesive within the time written in the table below.
Usage timeframe:
(2) Load the sealer gun with the cartridge.
(3) Apply adhesive to the glass as shown in the illustration.
Standard:
(e) Install the glass to the vehicle body.
(1) Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.
(2) Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.
NOTICE:
* Check that the stoppers are attached to the vehicle body correctly.
* Check that the vehicle body and glass have a small gap between them.
(3) Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.
NOTICE:
Do not drive the vehicle for the amount of time written in the table below.
Minimum time:
(f) w/ Windshield Deicer System:
Connect the windshield deicer connector.
8. CHECK FOR LEAK AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.
9. INSTALL ROOF HEADLINING ASSEMBLY
(a) Return the roof headlining to its original position.
Refer to the following procedures Installation.
10. INSTALL RAIN SENSOR TAPE Installation
11. INSTALL RAIN SENSOR Installation
12. INSTALL OBJECT RECOGNITION CAMERA Installation
13. INSTALL INNER REAR VIEW MIRROR ASSEMBLY Installation
14. INSTALL RAIN SENSOR COVER Installation
15. INSTALL RAIN SENSOR COVER (w/ Driver Monitor Camera) Installation
16. INSTALL MAP LIGHT ASSEMBLY Installation
17. INSTALL ASSIST GRIP SUB-ASSEMBLY Installation
18. INSTALL VISOR HOLDER Installation
19. INSTALL VISOR ASSEMBLY LH Installation
20. INSTALL VISOR ASSEMBLY RH Installation
21. INSTALL VISOR BRACKET COVER Installation
22. INSTALL FRONT PILLAR GARNISH LH Installation
23. INSTALL FRONT PILLAR GARNISH RH Installation
24. INSTALL NO. 1 ROOF DRIP SIDE FINISH MOULDING CLIP
25. INSTALL NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP
26. INSTALL NO. 2 ROOF DRIP SIDE FINISH MOULDING CLIP
27. INSTALL NO. 2 WINDSHIELD OUTSIDE MOULDING CLIP
28. INSTALL NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP
CAUTION:
Use the same procedures described for the No. 2 windshield outside moulding clip.
29. INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING LH
30. INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING RH
HINT
Use the same procedures described for the LH side.
31. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
32. INSTALL COWL TOP VENTILATOR LOUVER PROTECTOR LH Installation
33. INSTALL COWL TOP VENTILATOR LOUVER RH Installation
34. INSTALL HOOD TO COWL TOP SEAL Installation
35. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation
36. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation
37. INSTALL FRONT WIPER ARM LH Installation
38. INSTALL FRONT WIPER ARM RH Installation
39. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
40. INSTALL BATTERY SERVICE HOLE COVER LH Installation
41. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY Installation
42. ADJUST OBJECT RECOGNITION CAMERA (w/ Driver Monitor Camera) Adjustments