P3232

HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM: P3232-749: Short to GND in Blocking of HV Gate Connection
P3232-749 - Short to GND in Blocking of HV Gate Connection

DESCRIPTION

The power management control ECU (HV CPU) sends a shutdown signal to the inverter with converter assembly (MG ECU) to shut down the power supply to MG2 and MG1.





WIRING DIAGRAM





INSPECTION PROCEDURE

CAUTION:
- Before inspecting the high-voltage system or disconnecting the low voltage connector of the inverter with converter assembly, take safety precautions such as wearing insulated gloves and removing the service plug grip to prevent electrical shocks. After removing the service plug grip, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.
- After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work Hybrid Control System: Precaution.
HINT
Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.

NOTICE:
After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work Service Precautions.

HINT
When attempting to reproduce the problem, turning the power switch on (IG) and off repeatedly makes it easier to reproduce the problem. Do not repeatedly turn the power switch on (READY) and off as this will activate a system main relay overheat protection.

PROCEDURE

1. CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - INVERTER WITH CONVERTER)

CAUTION:
Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:
After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair information because this may cause a malfunction.

(b) Disconnect connector A62 from the inverter with converter assembly.

(c) Disconnect connector A20 from the power management control ECU.

(d) Measure the resistance according to the value(s) in the table below.





Standard Resistance:





Text in Illustration





(e) Connect the power management control ECU connector.

(f) Connect the inverter with converter assembly connector.

NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR
OK -- Continue to next step.

2. CHECK INVERTER WITH CONVERTER ASSEMBLY

CAUTION:
Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:
After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair information because this may cause a malfunction.

(b) Disconnect connector A62 from the inverter with converter assembly.

(c) Measure the resistance according to the value(s) in the table below.





Standard Resistance:





Text in Illustration





(d) Connect the inverter with converter assembly connector.

NG -- REPLACE INVERTER WITH CONVERTER ASSEMBLY Components

OK -- REPLACE POWER MANAGEMENT CONTROL ECU Components