Replacement
2ZR-FXE ENGINE MECHANICAL: CYLINDER HEAD: REPLACEMENT
1. REPLACE INTAKE VALVE GUIDE BUSH
(a) Heat the cylinder head to 80 to 100°C (176 to 212°F).
(b) Place the cylinder head on wooden blocks.
(c) Using SST and a hammer, tap out the guide bush.
SST : 09201-10000
09201-01050
SST : 09950-70010
09951-07100
(d) Using a caliper gauge, measure the bush bore diameter of the cylinder head.
Standard cylinder bore diameter:
10.285 to 10.306 mm (0.405 to 0.406 in.)
Select New Guide Bush:
If the bush bore diameter of the cylinder head is more than 10.306 mm (0.406 in.), machine the bush bore to a diameter of 10.335 to 10.356 mm (0.407 to 0.408 in.) in order to install an O/S 0.05 valve guide bush. If the bush bore diameter of the cylinder head is more than 10.356 mm (0.408 in.), replace the cylinder head.
(e) Heat the cylinder head to 80 to 100°C (176 to 212°F).
(f) Place the cylinder head on wooden blocks.
(g) Using SST and a hammer, tap in a new guide bush to the specified protrusion height.
Text in Illustration
SST : 09201-10000
09201-01050
SST : 09950-70010
09951-07100
Standard protrusion height:
9.9 to 10.3 mm (0.390 to 0.406 in.)
(h) Using a sharp 5.5 mm reamer, ream the guide bush to obtain the standard clearance between the guide bush and valve stem.
Standard oil clearance:
0.025 to 0.060 mm (0.000984 to 0.00236 in.)
2. REPLACE EXHAUST VALVE GUIDE BUSH
(a) Heat the cylinder head to 80 to 100°C (176 to 212°F).
(b) Place the cylinder head on wooden blocks.
(c) Using SST and a hammer, tap out the guide bush.
SST : 09201-10000
09201-01050
SST : 09950-70010
09951-07100
(d) Using a caliper gauge, measure the bush bore diameter of the cylinder head.
Standard cylinder bore diameter:
10.285 to 10.306 mm (0.405 to 0.406 in.)
Select New Guide Bush:
If the bush bore diameter of the cylinder head is more than 10.306 mm (0.406 in.), machine the bush bore to a diameter of 10.335 to 10.356 mm (0.407 to 0.408 in.) in order to install an O/S 0.05 valve guide bush. If the bush bore diameter of the cylinder head is more than 10.356 mm (0.408 in.), replace the cylinder head.
(e) Heat the cylinder head to 80 to 100°C (176 to 212°F).
(f) Place the cylinder head on wooden blocks.
(g) Using SST and a hammer, tap in a new guide bush to the specified protrusion height.
Text in Illustration
SST : 09201-10000
09201-01050
SST : 09950-70010
09951-07100
Standard protrusion height:
11.15 to 11.55 mm (0.439 to 0.455 in.)
(h) Using a sharp 5.5 mm reamer, ream the guide bush to obtain the standard clearance between the guide bush and valve stem.
Standard oil clearance:
0.030 to 0.065 mm (0.00118 to 0.00256 in.)
3. REPLACE RING PIN
NOTICE:
It is not necessary to remove a ring pin unless it is being replaced.
(a) Remove the ring pins.
(b) Using a plastic-faced hammer, tap in a new ring pin to the specified protrusion height.
Text in Illustration
Standard Ring Pin:
