Front Wheel Alignment
SUSPENSION: FRONT WHEEL ALIGNMENT: ADJUSTMENT
NOTICE:
For vehicles equipped with VSC, if the wheel alignment has been adjusted, and if suspension or underbody components have been removed/installed or replaced, be sure to perform the following initialization procedure in order for the system to function normally:
(a) Disconnect the cable from the negative (-) battery terminal for more than 2 seconds.
(b) Reconnect the cable from the negative (-) battery terminal.
(c) Perform zero point calibration of the yaw rate and acceleration sensor and test mode inspection.
1. INSPECT TIRES
HINT
Inspect the tires Component Tests and General Diagnostics.
2. MEASURE VEHICLE HEIGHT
(a) Bounce the vehicle up and down at the corners to stabilize the suspension. Inspect the vehicle height.
Vehicle height (Unloaded Vehicle):
Vehicle Height (Unloaded Vehicle):
Measuring points:
A
Ground clearance of front wheel center
B
Ground clearance of lower suspension arm No. 2 bushing set bolt head center
C
Ground clearance of rear wheel center
D
Ground clearance of strut rod set bolt center
NOTICE:
* Before inspecting the wheel alignment, adjust the vehicle height to the specified value.
* Be sure to perform measurement on a level surface.
* If it is necessary to go under the vehicle for measurement, confirm that the parking brake is applied and the vehicle is secured with chocks.
3. INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION
(a) Put the front wheel on the center of the alignment tester.
(b) Remove the center ornament.
(c) Set the camber-caster-king pin gauge and attachment at the center of the axle hub or drive shaft.
(d) Inspect the camber, caster, and steering axis inclination.
Camber (Unloaded Vehicle):
Caster (Unloaded Vehicle):
Steering axis inclination (Unloaded Vehicle):
NOTICE:
* Perform the inspection while the vehicle is unloaded.
* The maximum tolerance of the right and left difference for the camber and caster is 45' (0.75°) or less.
(e) Remove the camber-caster-king pin gauge and attachment.
(f) Install the center ornament.
(g) If the caster and steering axis inclination are not within the specified range after the camber has been correctly adjusted, recheck the suspension parts for damage and/or wear.
4. ADJUST CAMBER
NOTICE:
Inspect toe-in after the camber has been adjusted.
(a) Remove the front wheel.
(b) Remove the 2 nuts on the lower side of the front shock absorber.
NOTICE:
Keep the bolts inserted.
(c) Clean the installation surfaces of the front shock absorber and the steering knuckle.
(d) Temporarily install the 2 nuts (Step A).
(e) Fully push or pull the front axle hub in the direction of the required adjustment (Step B).
(f) Tighten the nuts.
Torque : 210 Nm (2,141 kgf-cm, 155 ft-lbf)
NOTICE:
Keep the bolts from rotating when tightening the nuts.
(g) Install the front wheel.
Torque : 103 Nm (1,050 kgf-cm, 76 ft-lbf)
(h) Check the camber.
If the measured value is not within the specification, calculate the required adjustment amount using the formula below.
Camber adjustment amount = center of the specified range center - measured value
Check the combination of installed bolts. Select appropriate bolts from the table below to adjust the camber to the specified values.
HINT
Try to adjust the camber to the center of the specified values.
The body and suspension may be damaged if the camber is not correctly adjusted according to the above table.
NOTICE:
Replace the nut with a new one when replacing the bolt.
(i) Repeat the steps mentioned above. In step (A), replace 1 or 2 selected bolts.
HINT
Replace one bolt at a time when replacing 2 bolts.
5. INSPECT TOE-IN
(a) Bounce the vehicle up and down at the corners to stabilize the suspension.
(b) Release the parking brake and move the shift lever to the neutral position.
(c) Push the vehicle straight ahead approximately 5 m (16.4 ft). (*1)
(d) Put tread center marks on the rear most points of the front wheels and measure the distance between the marks (dimension B).
(e) Slowly push the vehicle straight ahead to cause the front wheels to rotate 180° using the front tire valve as a reference point.
HINT
Do not allow the wheels to rotate more than 180°. If the wheels rotate more than 180°, perform the procedure from *1 again.
(f) Measure the distance between the tread center marks on the front side of the wheels.
Toe-in (Unloaded Vehicle):
HINT
If toe-in is not within the specified range, adjust it at the rack ends.
6. ADJUST TOE-IN
(a) Measure the thread lengths of the right and left rack ends.
Standard:
Difference in thread length between the right and left rack ends is 1.5 mm (0.06 in.) or less.
(b) Remove the rack boot set clips.
(c) Loosen the tie rod end lock nuts.
(d) Adjust the rack ends if the difference in thread length between the right and left rack ends is not within the specified range.
(1) Extend the shorter rack end if the measured toe-in deviates toward the outside.
(2) Shorten the longer rack end if the measured toe-in deviates toward the inside.
(e) Turn the right and left rack ends by equal amounts to adjust the toe-in.
HINT
Try to adjust the toe-in to the center of the specified range.
(f) Make sure that the lengths of the right and left rack ends are the same.
(g) Tighten the tie rod end lock nuts.
Torque : 74 Nm (755 kgf-cm, 55 ft-lbf)
NOTICE:
Temporarily tighten the lock nut while holding the hexagonal part of the steering rack end so that the lock nut and the steering rack end do not turn together. Hold the flats on the tie rod end and tighten the lock nut.
(h) Place the boots on the seats and install the clips.
HINT
Make sure that the boots are not twisted.
7. INSPECT WHEEL ANGLE
(a) Put tread center marks on the rear most points of the turning radius gauge.
(b) Turn the steering wheel fully to the left and right and measure the turning angle.
Wheel turning angle:
If the right and left inside wheel angles differ from the specified value, check the right and left rack end lengths.
8. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
9. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
Disconnect the cable from the negative (-) battery terminal for more than 2 seconds.
10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
11. PERFORM YAW RATE SENSOR ZERO POINT CALIBRATION
HINT
Perform yaw rate sensor zero point calibration Calibration.
12. CHECK STEERING ANGLE SENSOR ZERO POINT CALIBRATION
HINT
Check steering angle sensor zero point calibration C1290.