Operation CHARM: Car repair manuals for everyone.

Installation





AXLE: REAR AXLE HUB: INSTALLATION

1. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY

(a) Hold the axle hub and bearing assembly in a vise between aluminium plates.

NOTICE:
Do not overtighten the vise.

(b) Install the axle hub and bearing assembly to the rear axle carrier sub-assembly with the 4 bolts.





Torque : 70 Nm (714 kgf-cm, 52 ft-lbf)

2. INSTALL REAR WHEEL BEARING DUST DEFLECTOR NO.2

(a) Using SST and a hammer, install the bearing dust deflector No.2 to the rear axle carrier sub-assembly.





SST : 09951-01000

SST : 09950-70010

09951-07150

HINT
Align the hole for the speed sensor in the bearing dust deflector No.2 with the rear axle carrier sub-assembly.

3. INSTALL REAR AXLE ASSEMBLY

(a) Install the rear drive shaft assembly and rear axle assembly.

4. INSTALL UPPER CONTROL ARM ASSEMBLY REAR NO.2

(a) Install the upper control arm assembly rear No.2 to the rear axle carrier sub-assembly with a new nut.





Torque : 70 Nm (714 kgf-cm, 52 ft-lbf)

5. TEMPORARILY TIGHTEN UPPER CONTROL ARM ASSEMBLY REAR NO.1

(a) Temporarily tighten the upper control arm assembly rear No.1 to the rear axle carrier sub-assembly with the bolt, washer and nut.





HINT
Install the bolt from the rear side of the vehicle and lightly tighten the bolt.

6. TEMPORARILY TIGHTEN REAR SUSPENSION ARM ASSEMBLY NO.1

(a) Temporarily tighten the rear suspension arm assembly No.1 to the rear axle carrier sub-assembly with the bolt and nut.





HINT
Install the bolt from the rear side of the vehicle and lightly tighten the bolt.

7. TEMPORARILY TIGHTEN REAR SUSPENSION ARM ASSEMBLY NO.2

(a) Temporarily tighten the rear suspension arm assembly No.2 to the rear axle carrier sub-assembly with the bolt and nut.





HINT
Install the bolt from the rear side of the vehicle and lightly tighten the bolt.

8. INSTALL TOE CONTROL LINK SUB-ASSEMBLY

(a) Install the toe control link sub-assembly to the rear axle carrier sub-assembly with a new nut.





Torque : 70 Nm (714 kgf-cm, 52 ft-lbf)

9. INSTALL LOAD SENSING VALVE SENSOR BRACKET Installation

10. APPLY HIGH TEMPERATURE GREASE Reassembly

11. INSTALL PARKING BRAKE ANCHOR BLOCK

(a) Install the parking brake anchor block sub-assembly to the rear axle carrier sub-assembly with the 2 nuts.





Torque : 76 Nm (775 kgf-cm, 56 ft-lbf)

12. INSTALL PARKING BRAKE SHOE LEVER Reassembly

13. INSTALL PARKING BRAKE SHOE ASSEMBLY NO.2 Reassembly

14. INSTALL PARKING BRAKE SHOE ASSEMBLY NO.1 Reassembly

15. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET Reassembly

16. INSTALL PARKING BRAKE SHOE NO. 1 RETURN SPRING Reassembly

17. INSTALL PARKING BRAKE SHOE NO. 2 RETURN SPRING Reassembly

18. CHECK PARKING BRAKE INSTALLATION Reassembly

19. INSTALL SPEED SENSOR REAR Installation

20. INSTALL REAR AXLE SHAFT NUT

(a) Clean the threaded parts on the drive shaft and axle hub nut using a non-residue solvent.

NOTICE:
* Be sure to perform this work for a new drive shaft.
* Keep the threaded parts free of oil and foreign objects.

(b) Install a new rear axle shaft nut.

Torque : 290 Nm (2957 kgf-cm, 214 ft-lbf)

HINT
Stake the nut after inspecting for looseness and runout in the following steps.

21. INSPECT REAR AXLE HUB BEARING LOOSENESS Rear Axle Hub

22. INSPECT REAR AXLE HUB RUNOUT Rear Axle Hub

23. INSTALL REAR DISC Reassembly

24. ADJUST PARKING BRAKE SHOE CLEARANCE Adjustments

25. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY Installation

26. INSTALL REAR AXLE SHAFT NUT

(a) Using a chisel and a hammer, stake the axle shaft nut.





27. STABILIZE SUSPENSION Installation

28. FULLY TIGHTEN UPPER CONTROL ARM ASSEMBLY REAR NO.1

(a) Fully tighten the upper control arm assembly rear No.1 with the nut.





Torque : 161 Nm (1642 kgf-cm, 119 ft-lbf)

29. FULLY TIGHTEN REAR SUSPENSION ARM ASSEMBLY NO.1

(a) Fully tighten the rear suspension arm assembly No.1 with the bolt and nut.





Torque : 95 Nm (969 kgf-cm, 70 ft-lbf)

NOTICE:
Turn the bolt while holding the nut.

30. FULLY TIGHTEN REAR SUSPENSION ARM ASSEMBLY NO.2

(a) Fully tighten the rear suspension arm assembly No.2 with the bolt and nut.





Torque : 161 Nm (1642 kgf-cm, 119 ft-lbf)

NOTICE:
Turn the bolt while holding the nut.

31. INSTALL REAR TIRE

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

32. INSPECT PARKING BRAKE PEDAL TRAVEL Adjustments

33. ADJUST PARKING BRAKE PEDAL TRAVEL Adjustments

34. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

Rear Wheel Alignment

35. CHECK ABS SPEED SENSOR SIGNAL

(w/ Electronically Controlled Brake System: Test Mode Procedure)

(w/ o Electronically Controlled Brake System: Test Mode Procedure)