Installation

2GR-FSE LUBRICATION: OIL PUMP: INSTALLATION

1. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

(a) Apply seal packing in a continuous line to the engine unit as shown in the following illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Seal diameter:

A
3.0 to 4.0 mm (0.118 to 0.158 in.)

B
3.0 mm (0.118 in.)

NOTICE:
* Be sure to clean and degrease the contact surfaces, especially the surfaces indicated by C in the illustration.
* When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.
* Install the chain cover within 3 minutes.
* Do not start the engine for at least 2 hours after installing.

(b) Apply seal packing in a continuous line to the timing chain cover as shown in the following illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

NOTICE:
* When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.
* Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
* Do not start the engine for at least 2 hours after installing.

Seal Packing Application Chart:

(d) Align the oil pump's drive rotor spline and the crankshaft as shown in the illustration. Install the spline and chain cover to the crankshaft.

(e) Temporarily tighten the timing chain cover with the 25 bolts and 2 nuts.

Bolt length:

NOTICE:
Make sure that there is no oil on the bolt threads.

(f) Fully tighten the 3 bolts as shown in the illustration.

Torque : 43 Nm (438 kgf-cm, 32 ft-lbf) for bolt A

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf) for bolts except A

(g) Fully tighten the 3 bolts as shown in the illustration.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(h) Fully tighten the 7 bolts and 2 nuts as shown in the illustration.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

HINT
Tighten the bolts and nuts in order from upper to lower as shown in the illustration.

(i) Fully tighten the 12 bolts as shown in the illustration.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

HINT
Tighten the bolts in order from lower to upper as shown in the illustration.

(j) Install the wiring harness bracket with the bolt.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

2. INSTALL CRANKSHAFT PULLEY Reassembly

3. INSTALL CRANKSHAFT POSITION SENSOR Installation

4. INSTALL WATER INLET Reassembly

5. INSTALL OIL STRAINER SUB-ASSEMBLY (for 4WD) Reassembly

6. INSTALL OIL STRAINER SUB-ASSEMBLY (for 2WD) Reassembly

7. INSTALL OIL PAN BAFFLE PLATE NO.1 Reassembly

8. INSTALL OIL PAN SUB-ASSEMBLY (for 4WD) Reassembly

9. INSTALL OIL PAN SUB-ASSEMBLY (for 2WD) Reassembly

10. INSTALL OIL STRAINER PIPE SUB-ASSEMBLY (for 4WD) Reassembly

11. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY (for 4WD) Reassembly

12. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY (for 2WD) Reassembly

13. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 2) Reassembly

14. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 1) Reassembly

15. INSTALL NO. 2 OIL PIPE Reassembly

16. INSTALL NO. 1 OIL PIPE Reassembly

17. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE (for Exhaust Side of Bank 2) Installation

18. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE (for Intake Side of Bank 2) Installation

19. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE (for Intake Side of Bank 1) Installation

20. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE (for Exhaust Side of Bank 1) Installation

21. INSTALL SPARK PLUG Reassembly

22. INSTALL ENGINE ASSEMBLY

(a) Install the engine Installation.