Installation

DRIVE SHAFT: REAR DRIVE SHAFT ASSEMBLY: INSTALLATION

1. INSTALL REAR DRIVE SHAFT ASSEMBLY

(a) Coat the spline of the inboard joint shaft assembly with gear oil.

(b) Set the shaft snap ring with the opening side facing down.

(c) Align the shaft splines and install the drive shaft assembly with a brass bar and hammer.





NOTICE:
* Be careful not to damage the drive shaft dust cover, boot and oil seal.
* Move the drive shaft assembly while keeping it level.

HINT
Whether the inboard joint shaft is in contact with the pinion shaft or not can be known from the sound or feeling when driving it in.

(d) Install the rear drive shaft assembly to the rear axle carrier.

NOTICE:
Be careful not to damage the drive shaft boot.

2. INSTALL UPPER CONTROL ARM ASSEMBLY REAR NO.2 Installation

3. TEMPORARILY TIGHTEN UPPER CONTROL ARM ASSEMBLY REAR NO.1 Installation

4. TEMPORARILY TIGHTEN REAR SUSPENSION ARM ASSEMBLY NO.1 Installation

5. TEMPORARILY TIGHTEN REAR SUSPENSION ARM ASSEMBLY NO.2 Installation

6. INSTALL LOAD SENSING VALVE SENSOR BRACKET

(a) Install the stabilizer link assembly and the load sensing valve sensor bracket to the rear suspension arm assembly No.2 with the bolt and nut.





Torque : 27 Nm (275 kgf-cm, 20 ft-lbf)

7. INSTALL REAR DISC Disassembly

8. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY

(a) Install the rear disc brake caliper assembly and 2 new caliper plates No.1 with the 2 bolts.





Torque : 65 Nm (663 kgf-cm, 48 ft-lbf)

NOTICE:
* Do not twist the rear brake hose when installing the rear disc brake caliper.
* Make sure that there are no foreign objects or damage to the threads.
* Do not overtighten the bolts because the hub carrier is made of aluminum and may be damaged.

9. INSTALL SPEED SENSOR REAR

(a) Install the speed sensor to the rear axle carrier with the 2 bolts.





Bolt (A) - Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf

Bolt (B) - Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf

NOTICE:
* Be careful not to damage the speed sensor.
* Prevent foreign matter from adhering to the speed sensor.
* Do not twist the sensor wire when installing the speed sensor.

10. INSTALL REAR AXLE SHAFT NUT

(a) Clean the threaded parts on the drive shaft and rear axle shaft nut using a non-residue solvent.

NOTICE:
* Be sure to perform this work for a new drive shaft.
* Keep the threaded parts free of oil and foreign objects.

(b) Install a new axle shaft nut.

Torque : 290 Nm (2,957 kgf-cm, 214 ft-lbf)

(c) Using a chisel and a hammer, stake the axle shaft nut.





11. INSTALL PARKING BRAKE CABLE ASSEMBLY NO.3

(a) Install the parking brake cable assembly No.3 with the 2 bolts.





Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)

12. STABILIZE SUSPENSION Installation

13. FULLY TIGHTEN UPPER CONTROL ARM ASSEMBLY REAR NO.1 Installation

14. FULLY TIGHTEN REAR SUSPENSION ARM ASSEMBLY NO.1 Installation

15. FULLY TIGHTEN REAR SUSPENSION ARM ASSEMBLY NO.2 Installation

16. INSTALL REAR SUSPENSION MEMBER BRACE

(a) Install the rear suspension member brace with the 2bolts.





Torque : 50 Nm (510 kgf-cm, 37 ft-lbf)

17. INSTALL DIFFERENTIAL SUPPORT PROTECTOR NO.2

(a) Install the differential support protector No.2 to the rear suspension member brace with the 2 nuts.





Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

18. INSTALL REAR TIRE

Torque : 103 Nm (1,050 kgf-cm, 76 ft-lbf)

19. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

Rear Wheel Alignment

20. CHECK ABS SPEED SENSOR SIGNAL

(w/ Electronically Controlled Brake system: Test Mode Procedure)

(w/o Electronically Controlled Brake system: Test Mode Procedure)