Installation
AXLE: REAR AXLE HUB: INSTALLATION
CAUTION:
When the brake caliper is removed from the brake disc, do not start the hybrid system. If the hybrid system is started, the brake fluid pressure may increase.
1. TURN POWER SWITCH OFF
(a) Turn the power switch OFF, and check that the "READY" indicator turns off.
2. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY
(a) Hold the axle hub and bearing in a vise between aluminum plates.
NOTICE:
Do not overtighten the vise.
(b) Install the axle hub and bearing to the rear axle carrier with the 4 bolts.
Torque : 70 Nm (714 kgf-cm, 52 ft-lbf)
3. INSTALL REAR NO. 2 WHEEL BEARING DUST DEFLECTOR
(a) Using SST and a hammer, install the No. 2 bearing dust deflector to the rear axle carrier.
SST : 09951-01000
SST : 09950-70010
09951-07150
HINT
Align the hole for the speed sensor in the No. 2 bearing dust deflector with the rear axle carrier.
4. INSTALL REAR AXLE ASSEMBLY
(a) Install the rear drive shaft to the rear axle.
5. INSTALL REAR UPPER NO. 2 CONTROL ARM ASSEMBLY
(a) Install the rear No. 2 upper control arm to the rear axle carrier with a new nut.
Torque : 70 Nm (714 kgf-cm, 52 ft-lbf)
6. TEMPORARILY TIGHTEN REAR UPPER NO. 1 CONTROL ARM ASSEMBLY
(a) Temporarily tighten the rear upper control arm to the rear axle carrier with the bolt, washer and nut.
HINT
Install the bolt from the rear side of the vehicle and lightly tighten the bolt.
7. TEMPORARILY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY
(a) Temporarily tighten the rear suspension arm to the rear axle carrier with the bolt and nut.
HINT
Install the bolt from the rear side of the vehicle and lightly tighten the bolt.
8. TEMPORARILY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY
(a) Temporarily tighten the rear suspension arm to the rear axle carrier with the bolt and nut.
HINT
Install the bolt from the rear side of the vehicle and lightly tighten the bolt.
9. CONNECT TOE CONTROL LINK SUB-ASSEMBLY
(a) Connect the toe control link to the rear axle carrier with a new nut.
Torque : 70 Nm (714 kgf-cm, 52 ft-lbf)
10. CONNECT LOAD SENSING VALVE SENSOR BRACKET Installation
11. APPLY HIGH TEMPERATURE GREASE Reassembly
12. INSTALL PARKING BRAKE ANCHOR BLOCK
(a) Install the parking brake anchor block to the rear axle carrier with the 2 nuts.
Torque : 76 Nm (775 kgf-cm, 56 ft-lbf)
13. INSTALL PARKING BRAKE SHOE LEVER Reassembly
14. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY Reassembly
15. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY Reassembly
16. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET Reassembly
17. INSTALL NO. 1 PARKING BRAKE SHOE RETURN SPRING Reassembly
18. INSTALL NO. 2 PARKING BRAKE SHOE RETURN SPRING Reassembly
19. CHECK PARKING BRAKE INSTALLATION Reassembly
20. INSTALL REAR SPEED SENSOR Installation
21. INSTALL REAR AXLE SHAFT NUT
(a) Clean the threaded parts on the rear drive shaft assembly and a new rear axle shaft nut using a non-residue solvent.
NOTICE:
* Be sure to perform this step when installing a new drive shaft.
* Keep the threaded parts free of oil and foreign objects.
(b) While applying the brakes, install the new rear axle shaft nut.
Torque : 290 Nm (2,957 kgf-cm, 214 ft-lbf)
22. INSPECT REAR AXLE HUB BEARING LOOSENESS Rear Axle Hub
23. INSPECT REAR AXLE HUB RUNOUT Rear Axle Hub
24. INSTALL REAR DISC Reassembly
25. ADJUST PARKING BRAKE SHOE CLEARANCE Adjustments
26. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY Reassembly
27. STAKE REAR AXLE SHAFT NUT
(a) Using a chisel and a hammer, stake the rear axle shaft nut.
28. STABILIZE SUSPENSION Installation
29. TIGHTEN REAR UPPER NO. 1 CONTROL ARM ASSEMBLY
(a) Tighten the rear upper control arm with the nut.
Torque : 161 Nm (1,642 kgf-cm, 119 ft-lbf)
30. TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY
(a) Tighten the rear suspension arm with the bolt and nut.
Torque : 95 Nm (969 kgf-cm, 70 ft-lbf)
NOTICE:
Turn the bolt while holding the nut.
31. TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY
(a) Tighten the rear suspension arm with the bolt and nut.
Torque : 161 Nm (1,642 kgf-cm, 119 ft-lbf)
NOTICE:
Turn the bolt while holding the nut.
32. INSTALL REAR WHEEL
Torque : 103 Nm (1,050 kgf-cm, 76 ft-lbf)
33. INSPECT PARKING BRAKE PEDAL TRAVEL Adjustments
34. ADJUST PARKING BRAKE PEDAL TRAVEL Adjustments
35. INSPECT AND ADJUST REAR WHEEL ALIGNMENT
(a) Inspect and adjust the rear wheel alignment Rear Wheel Alignment.
36. CHECK ABS SPEED SENSOR SIGNAL Installation