Operation CHARM: Car repair manuals for everyone.

Installation





L110 HYBRID TRANSMISSION / TRANSAXLE: SHIFT LEVER POSITION SENSOR: INSTALLATION

1. INSTALL SHIFT LEVER POSITION SENSOR

(a) Install the shift lever position sensor to the transmission.

(b) Temporarily install the 2 bolts.





HINT
Fully tighten the bolts with the neutral alignment mark line aligned with the groove. [*1]

(c) Install a new lock washer and the nut.





Torque : 6.9 Nm (70 kgf-cm, 61 in-lbf)

(d) Temporarily install the control shaft lever.





HINT
Stake the claws of the nut stopper before fully tightening the nut. [*2]

(e) Turn the control shaft lever counterclockwise until it stops. Next, turn the control shaft lever clockwise 2 notches to set it to the N position.





(f) Remove the transmission control shaft lever.





(g) Align the neutral alignment mark line with the switch groove, and tighten the 2 adjusting bolts. [*1]





Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

(h) Using a screwdriver, bend the lock washer tabs to secure the nut.





NOTICE:
Make sure that the nut is held firmly.

(i) Install the transmission control shaft lever with the nut. [*2]





Torque : 16 Nm (163 kgf-cm, 12 ft-lbf)

(j) Connect the shift lever position sensor connector.





2. INSTALL REAR ENGINE MOUNTING INSULATOR ASSEMBLY

(a) Tilt up the hybrid vehicle transmission assembly.

(b) Install the rear engine mounting insulator to the body with the 4 bolts.





Torque : 26 Nm (260 kgf-cm, 19 ft-lbf)

3. INSTALL FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY

(a) Move the shift lever to the N position and tighten the nut while lightly pushing the lever toward the R position.





Torque : 13 Nm (130 kgf-cm, 9 ft-lbf)

NOTICE:
Do not push the shift lever too hard.

4. INSTALL OIL COOLER TUBE Installation

5. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY Installation

6. FULLY TIGHTEN NO. 1 CENTER SUPPORT BEARING ASSEMBLY Installation

7. INSPECT AND ADJUST NO. 2 AND NO. 3 JOINT ANGLE Installation

8. INSTALL AIR GUIDE PLATE OUTSIDE RH

(a) Install the air guide plate outside RH with the 4 nuts.





Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

9. INSTALL FRONT FLOOR NO. 1 HEAT INSULATOR Installation

10. INSTALL FRONT FLOOR COVER CENTER RH

(a) Install the front floor cover center RH with the 3 grommets.





Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

11. INSTALL FRONT EXHAUST PIPE ASSEMBLY Installation

12. INSTALL REAR FLOOR NO. 1 PANEL BRACE Installation

13. INSTALL FRONT FLOOR BRACE CENTER Installation

14. INSTALL HEATED OXYGEN SENSOR

(a) Install the heated oxygen sensor Installation.

15. INSTALL INTAKE AIR SURGE TANK ASSEMBLY Installation

16. INSTALL THROTTLE WITH MOTOR BODY ASSEMBLY Installation

17. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE Installation

18. INSTALL NO. 2 VENTILATION HOSE Installation

19. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation

20. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation

21. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation

22. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation

23. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation

24. INSTALL FRONT UPPER FENDER PROTECTOR LH Installation

25. INSTALL FRONT UPPER FENDER PROTECTOR RH Installation

26. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

27. INSTALL BATTERY SERVICE HOLE COVER LH Installation

28. INSTALL LUGGAGE COMPARTMENT FLOOR MAT

29. ADD ENGINE COOLANT Service and Repair

30. ADD TRANSMISSION FLUID

(a) Add transmission fluid Procedures.

31. INSPECT FOR ENGINE COOLANT LEAK Testing and Inspection

32. CHECK ENGINE COOLANT LEVEL Testing and Inspection

33. INSPECT FOR EXHAUST GAS LEAK Installation

34. INSPECT SHIFT LEVER POSITION Adjustments

35. ADJUST SHIFT LEVER POSITION Adjustments

36. INSPECT SHIFT LEVER OPERATION Adjustments

37. CHECK FUNCTION OF THROTTLE BODY On-Vehicle Inspection

38. INSTALL NO. 2 ENGINE UNDER COVER Installation

39. INSTALL ENGINE ROOM SIDE COVER RH Installation

40. INSTALL ENGINE ROOM SIDE COVER LH Installation

41. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

42. INSTALL COOL AIR INTAKE DUCT SEAL Installation

43. PERFORM INITIALIZATION

(a) Perform initialization Repair Instruction - Initialization.

NOTICE:
Certain systems need to be initialized after reconnecting the cable to the negative (-) battery terminal.