Disassembly

LIGHTING (EXT): HEADLIGHT ASSEMBLY (for LED Headlight): DISASSEMBLY

1. REMOVE NO. 1 HEADLIGHT BACK COVER

(a) Turn the No. 1 headlight back cover in the direction indicated by the arrow shown in the illustration, and disconnect it.





(b) Disconnect the connector and remove the No. 1 headlight back cover.





2. REMOVE NO. 1 HEADLIGHT BULB

(a) Turn the No. 1 headlight bulb in the direction indicated by the arrow shown in the illustration, and remove it.





NOTICE:
Do not touch the bulb glass.

3. REMOVE FRONT SIDE MARKER LIGHT BULB

(a) Turn the front side marker light bulb and headlight cord in the direction indicated by the arrow shown in the illustration, and disconnect them as a unit.





(b) Remove the front side marker light bulb from the front side marker light socket.

4. REMOVE FRONT TURN SIGNAL LIGHT BULB

(a) Turn the front turn signal light bulb and headlight cord in the direction indicated by the arrow shown in the illustration, and disconnect them as a unit.





(b) Remove the front turn signal light bulb from the headlight cord.

5. REMOVE CLEARANCE LIGHT BULB

(a) Turn the clearance light bulb and headlight cord in the direction indicated by the arrow shown in the illustration, and disconnect them as a unit.





(b) Remove the clearance light bulb from the headlight cord.

6. REMOVE HEADLIGHT LEVELING MOTOR

(a) Disconnect the connector.





(b) Align the notches of the headlight leveling motor and the housing, and pull out the headlight leveling motor slightly.

HINT
For the headlight leveling motor RH, rotate it symmetrical to the directional arrow shown in the illustration.

(c) Lower the tip of the headlight leveling motor to disengage it from the reflector and remove the headlight leveling motor.





7. REMOVE HEADLIGHT LEVELING MOTOR BASE PACKING

(a) Remove the headlight leveling motor base packing.

NOTICE:
After the headlight leveling motor base packing is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.

8. REMOVE HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY

(a) Remove the 4 screws and disconnect the headlight light control ECU sub-assembly.





(b) Disconnect the 2 connectors and remove the headlight light control ECU sub-assembly.





9. REMOVE HEADLIGHT GASKET

(a) Remove the headlight gasket.

NOTICE:
After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.

10. REMOVE HEADLIGHT REFLECTOR

(a) Disconnect the connector.





(b) Remove the 3 screws and headlight reflector.

11. REMOVE HEADLIGHT CORD

(a) Disengage the claw and 2 clamps, and remove the headlight cord.





12. REMOVE FRONT BUMPER BRACKET

(a) Remove the 2 screws.





(b) Disengage the guide and remove the front bumper bracket.

13. REMOVE HEADLIGHT PROTECTOR

(a) Remove the headlight protector.