Removal
4GR-FSE LUBRICATION: OIL PUMP: REMOVAL
1. REMOVE COOL AIR INTAKE DUCT SEAL Removal
2. REMOVE ENGINE ROOM SIDE COVER LH Removal
3. REMOVE ENGINE ROOM SIDE COVER RH Removal
4. REMOVE V-BANK COVER SUB-ASSEMBLY Removal
5. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM Service and Repair
6. DISCHARGE FUEL SYSTEM PRESSURE
Service Precautions
7. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
8. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
9. REMOVE FRONT WHEEL
10. REMOVE ENGINE UNDER COVER
11. REMOVE NO. 2 ENGINE UNDER COVER (for 2WD)
12. REMOVE ENGINE UNDER COVER REAR LH (for 2WD) Removal
13. REMOVE ENGINE UNDER COVER REAR RH (for 2WD) Removal
14. DRAIN ENGINE OIL Replacement
15. DRAIN ENGINE COOLANT Testing and Inspection
16. DRAIN DIFFERENTIAL OIL (for 4WD)
17. REMOVE FRONT EXHAUST PIPE ASSEMBLY
Removal
18. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY
Installation
19. REMOVE NO. 1 INLET AIR CLEANER Removal
20. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE Removal
21. REMOVE AIR CLEANER CASE SUB-ASSEMBLY Removal
22. DISCONNECT UNION TO CHECK VALVE HOSE Removal
23. DISCONNECT NO. 2 FUEL VAPOR FEED HOSE Removal
24. DISCONNECT INLET RADIATOR HOSE Removal
25. DISCONNECT OUTLET RADIATOR HOSE Removal
26. DISCONNECT RADIATOR RESERVOIR TANK HOSE Removal
27. DISCONNECT INLET HEATER WATER HOSE Removal
28. DISCONNECT OUTLET HEATER WATER HOSE Removal
29. REMOVE NO. 1 COOLER REFRIGERANT SUCTION HOSE Removal
30. REMOVE DISCHARGE HOSE SUB-ASSEMBLY Removal
31. REMOVE ECM COVER Removal
32. DISCONNECT ENGINE WIRE Removal
33. DISCONNECT FUEL MAIN TUBE
Service Precautions
34. DISCONNECT NO. 3 FUEL HOSE Removal
35. REMOVE FRONT LOWER SUSPENSION MEMBER PROTECTOR (for 2WD) Removal
36. DISCONNECT STEERING SLIDING WITH SHAFT YOKE SUB-ASSEMBLY (for 2WD) Removal
37. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 4WD) Removal
38. SEPARATE FRONT SPEED SENSOR LH (for 4WD) Removal
39. SEPARATE FRONT SPEED SENSOR RH (for 4WD) Removal
40. REMOVE FRONT AXLE SHAFT LH NUT (for 4WD)
41. REMOVE FRONT AXLE SHAFT RH NUT (for 4WD) Removal
42. REMOVE TIE ROD ASSEMBLY LH (for 4WD) Removal
43. REMOVE TIE ROD ASSEMBLY RH (for 4WD) Removal
44. DISCONNECT HEIGHT CONTROL SENSOR LINK (for 2WD) Removal
45. DISCONNECT HEIGHT CONTROL SENSOR LINK (for 4WD) Removal
46. REMOVE FRONT SHOCK ABSORBER ASSEMBLY LH (for 2WD) Removal
47. REMOVE FRONT SHOCK ABSORBER ASSEMBLY RH (for 2WD) Removal
48. REMOVE FRONT SHOCK ABSORBER ASSEMBLY LH (for 4WD) Removal
49. REMOVE FRONT SHOCK ABSORBER ASSEMBLY RH (for 4WD) Removal
50. REMOVE FRONT LOWER BALL JOINT ASSEMBLY LH (for 2WD) Removal
51. REMOVE FRONT LOWER BALL JOINT ASSEMBLY RH (for 2WD) Removal
52. REMOVE FRONT LOWER BALL JOINT ASSEMBLY LH (for 4WD) Removal
53. REMOVE FRONT LOWER BALL JOINT ASSEMBLY RH (for 4WD) Removal
54. REMOVE FRONT AXLE ASSEMBLY LH (for 4WD)
55. REMOVE FRONT AXLE ASSEMBLY RH (for 4WD) Removal
56. REMOVE EXHAUST PIPE NO. 1 SUPPORT BRACKET SUB-ASSEMBLY (for Automatic Transmission) Removal
57. DISCONNECT POWER STEERING LINK WIRE HARNESS (for 2WD) Removal
58. DISCONNECT POWER STEERING LINK WIRE HARNESS (for 4WD) Removal
59. DISCONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY (for 2WD) Removal
60. DISCONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY (for 4WD)
61. REMOVE ENGINE AND TRANSMISSION ASSEMBLY (for 2WD) Removal
62. REMOVE ENGINE AND TRANSMISSION ASSEMBLY (for 4WD) Removal
63. INSTALL ENGINE HANGERS Removal
64. REMOVE FRONT PROPELLER SHAFT ASSEMBLY (for 4WD)
65. REMOVE STARTER ASSEMBLY Removal
66. REMOVE MANUAL TRANSMISSION ASSEMBLY (for Manual Transmission)
Removal
67. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY (for Automatic Transmission)
A960E: Removal
A760H:
68. REMOVE OIL DIPSTICK GUIDE SUB-ASSEMBLY (for 2WD) Removal
69. REMOVE OIL DIPSTICK GUIDE SUB-ASSEMBLY (for 4WD) Removal
70. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH Removal
71. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH Removal
72. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH (for 4WD)
73. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH (for 4WD)
74. REMOVE FLYWHEEL SUB-ASSEMBLY (for Manual Transmission) Removal
75. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transmission) Removal
76. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY (for 2WD) Removal
77. REMOVE FRONT FRAME ASSEMBLY (for 4WD) Removal
78. FIX ENGINE ON ENGINE STAND Removal
79. REMOVE V-RIBBED BELT Removal
80. REMOVE NO. 2 ENGINE COVER Removal
81. REMOVE NO. 1 ENGINE COVER Removal
82. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY Removal
83. REMOVE GENERATOR ASSEMBLY Removal
84. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (for 2WD) Removal
85. REMOVE OIL FILTER BRACKET (for 4WD) Removal
86. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (for 4WD) Removal
87. REMOVE ENGINE MOUNTING BRACKET LH Removal
88. REMOVE ENGINE MOUNTING BRACKET RH Removal
89. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY Removal
90. REMOVE FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD)
91. REMOVE WATER PUMP PULLEY Removal
92. REMOVE ENGINE WIRE Removal
93. REMOVE INJECTOR DRIVER Removal
94. REMOVE INTAKE AIR SURGE TANK ASSEMBLY
Removal
95. REMOVE NO. 2 SURGE TANK STAY Removal
96. REMOVE WATER HOSE JOINT Removal
97. REMOVE CRANKSHAFT PULLEY Removal
98. REMOVE WATER INLET Removal
99. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY Disassembly
100. REMOVE OIL STRAINER SUB-ASSEMBLY (for 4WD) Disassembly
101. REMOVE OIL PAN SUB-ASSEMBLY Disassembly
102. REMOVE OIL STRAINER SUB-ASSEMBLY Disassembly
103. REMOVE FUEL PRESSURE PULSATION DAMPER Removal
104. REMOVE NO. 1 FUEL PIPE Removal
105. DISCONNECT NO. 2 FUEL PIPE Removal
106. REMOVE FUEL PUMP ASSEMBLY Removal
107. REMOVE NO. 2 FUEL PIPE Removal
108. REMOVE IGNITION COIL ASSEMBLY Removal
109. REMOVE NO. 1 OIL PIPE Disassembly
110. REMOVE NO. 2 OIL PIPE Disassembly
111. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH Disassembly
112. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY RH Disassembly
113. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY
(a) Remove the bolt and wiring harness clamp bracket.
(b) Remove the 25 bolts and 2 nuts as shown in the illustration.
(c) Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver.
NOTICE:
Be careful not to damage the contact surfaces of the cylinder head, cylinder block and chain cover.
HINT
Tape the screwdriver tip before use.
(d) Remove the gasket.
114. REMOVE TIMING CHAIN CASE OIL SEAL
(a) Using a screwdriver, pry out the oil seal.
HINT
Tape the screwdriver tip before use.