Operation CHARM: Car repair manuals for everyone.

Component Tests and General Diagnostics





CLUTCH: CLUTCH UNIT: INSPECTION

1. INSPECT CLUTCH DISC ASSEMBLY

(a) Using vernier calipers, measure the rivet head depth.





Minimum rivet depth:

1.3 mm (0.0512 in.)

If the result is less than the minimum, replace the clutch disc assembly.

(b) Install the clutch disc assembly to the transmission unit.





NOTICE:
Take care not to insert the clutch disc assembly in the wrong direction.

(c) Using a dial indicator, check the clutch disc assembly runout.

Maximum runout:

0.8 mm (0.031 in.)

If the runout exceeds the maximum, replace the clutch disc assembly.

2. INSPECT FLYWHEEL SUB-ASSEMBLY

(a) Using a dial indicator, inspect the flywheel sub-assembly runout.





Maximum runout:

0.1 mm (0.004 in.)

If the runout exceeds the maximum, replace the flywheel sub-assembly.