Installation
4GR-FSE LUBRICATION: OIL PUMP: INSTALLATION
1. INSTALL TIMING CHAIN CASE OIL SEAL
(a) Using SST, tap in a new oil seal until its surface is flush with the timing gear case edge.
SST : 09223-22010
SST : 09506-35010
NOTICE:
* Keep the lip free from foreign matter.
* Do not tap on the oil seal at an angle.
* Make sure that the oil seal edge does not stick out of the timing chain case.
2. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY
(a) Remove any old packing material remaining on the sealing surfaces before applying seal packing.
(b) Clean and degrease the contact surfaces of the timing chain cover, cylinder head and cylinder block, and confirm that no oil, moisture or other foreign matter remains on the surfaces.
NOTICE:
Be sure to clean and degrease the contact surfaces, especially the surfaces indicated by A in the illustration.
(c) Install a new gasket.
(d) Apply seal packing in a continuous line to the engine unit as shown in the illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Seal diameter:
3.0 mm (0.118 in.) or more
NOTICE:
* If the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.
* Install the chain cover within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.
* Do not add engine oil for at least 2 hours after installing the chain cover.
* Do not start the engine for at least 2 hours after installing the chain cover.
(e) Apply seal packing in a line to the timing chain cover as shown in the following illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent
NOTICE:
* If the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.
* Install the chain cover within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.
* Do not add the engine oil for at least 2 hours after installing.
* Do not start the engine for at least 2 hours after installing.
Seal Packing Application Chart:
(f) Align the oil pump's drive rotor spline and the crankshaft as shown in the illustration. Install the chain cover to the crankshaft.
Text in Illustration
(g) Temporarily tighten the timing chain cover with the 25 bolts and 2 nuts.
Bolt Length:
NOTICE:
Make sure that there is no oil on the bolt threads.
(h) Fully tighten the 3 bolts shown in the illustration.
for Bolt A - Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)
for Bolt B - Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
(i) Fully tighten the 3 bolts shown in the illustration.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
(j) Fully tighten the 7 bolts and 2 nuts shown in the illustration.
Text in Illustration
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
HINT
Tighten the bolts and nuts in order from upper to lower as shown in the illustration.
(k) Fully tighten the 12 bolts shown in the illustration.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
HINT
Tighten the bolts in order from lower to upper as shown in the illustration.
(l) Install the wiring harness clamp bracket with the bolt.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
3. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY Reassembly
4. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH Reassembly
5. INSTALL NO. 2 OIL PIPE Reassembly
6. INSTALL NO. 1 OIL PIPE Reassembly
7. INSTALL OIL STRAINER SUB-ASSEMBLY Reassembly
8. INSTALL OIL PAN SUB-ASSEMBLY Reassembly
9. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY Reassembly
10. INSTALL CRANKSHAFT PULLEY Reassembly
11. INSTALL IGNITION COIL ASSEMBLY Installation
12. INSTALL INLET WATER ASSEMBLY Reassembly
13. INSTALL NO. 2 ENGINE COVER Installation
14. INSTALL INJECTOR DRIVER Installation
15. INSTALL NO. 1 ENGINE COVER Installation
16. INSTALL WATER PUMP PULLEY Installation
17. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY Installation
18. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY Installation
19. INSTALL FUEL PUMP ASSEMBLY (for High Pressure)
HINT
Installation
20. INSTALL ENGINE WIRE Installation
21. INSTALL ENGINE AND TRANSMISSION ASSEMBLY
HINT
Installation