Installation

4GR-FSE FUEL: FUEL TANK: INSTALLATION

1. INSTALL NO. 2 FUEL TANK PROTECTOR

(a) Install the No. 2 fuel tank protector to the fuel tank assembly.

2. INSTALL FUEL TANK CUSHION

(a) Install 11 new fuel tank cushions shown in the illustration.

3. INSTALL FUEL TANK VENT HOSE

(a) Connect the fuel tank vent hose to the fuel tank.

4. INSTALL FUEL TANK TO FILLER PIPE HOSE

(a) Install the fuel tank to filler pipe hose to the fuel tank with the clamp.

(b) Tighten the hose clamp bolt.

5. INSTALL FUEL TUBE SUB-ASSEMBLY

(a) Install the edge protector with the 2 clamps.

(b) Install the fuel tank main tube and fuel tank return vent tube with the clamp.

6. INSTALL NO. 1 FUEL TANK BREATHER TUBE SUB-ASSEMBLY

(a) Install a new gasket to the No. 1 fuel tank breather tube sub-assembly.

(b) Install the No. 1 fuel tank breather tube sub-assembly with the 4 bolts.

Torque : 1.5 Nm (15 kgf-cm, 13 in-lbf)

7. INSTALL FUEL TANK ASSEMBLY

(a) Set the engine lifter to the fuel tank and lift it up.

(b) Install the 2 fuel tank bands with the 4 bolts.

Torque : 39 Nm (400 kgf-cm, 29 ft-lbf)

8. CONNECT FUEL TANK TO CANISTER TUBE SUB-ASSEMBLY

(a) Connect the fuel tank to canister tube sub-assembly.

Text in Illustration

(1) Push in the fuel tube connector to the pipe and push up the retainer to engage the claws.

NOTICE:
* Check for damage or foreign objects on the connected part.
* After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

9. CONNECT NO. 3 FUEL HOSE SUB-ASSEMBLY

(a) Connect the No. 3 fuel hose sub-assembly with the clip.

(b) Connect the fuel hose clamp.

10. CONNECT FUEL TANK TO FILLER PIPE HOSE

(a) Connect the fuel tank to filler pipe hose with the clamp.

11. CONNECT FUEL TUBE SUB-ASSEMBLY

(a) Connect the fuel tank main tube.

Text in Illustration

(1) Push in the fuel tube connector to the pipe and push up the retainer to engage the claws.

NOTICE:
* Check for damage or foreign matter on the connected part.
* After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

(b) Connect the fuel tank return vent tube.

Text in Illustration

(a) Connect the 4 clamps.

(b) Connect the 2 parking brake cables with the 4 bolts.

Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf) for bolt A

Torque : 19 Nm (194 kgf-cm, 14 ft-lbf) for bolt B

13. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

HINT
Installation.

14. INSTALL FUEL SENDER GAUGE ASSEMBLY Installation

15. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE Installation

16. ADD FUEL

17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

18. INSPECT FOR FUEL LEAK Fuel System

19. INSTALL REAR FLOOR SERVICE HOLE COVER Installation

20. INSTALL NO. 2 REAR FLOOR SERVICE HOLE COVER Installation

21. INSTALL REAR SEAT CUSHION ASSEMBLY RH Installation

22. REMOVE REAR SEAT CUSHION ASSEMBLY LH Installation