Disassembly

RA62 MANUAL TRANSMISSION / TRANSAXLE: COUNTER GEAR: DISASSEMBLY

1. INSPECT REVERSE GEAR THRUST CLEARANCE Counter Gear

2. INSPECT 1ST GEAR THRUST CLEARANCE Counter Gear

3. INSPECT 2ND GEAR THRUST CLEARANCE Counter Gear

4. INSPECT REVERSE GEAR RADIAL CLEARANCE Counter Gear

5. INSPECT 1ST GEAR RADIAL CLEARANCE Counter Gear

6. INSPECT 2ND GEAR RADIAL CLEARANCE Counter Gear

7. REMOVE NO. 1 COUNTER GEAR FRONT BEARING SNAP RING

(a) Using a snap ring expander, remove the snap ring from the counter gear.





8. REMOVE COUNTER GEAR FRONT BEARING

(a) Using SST and a press, remove the counter gear front bearing from the counter gear.





SST : 09950-00020

SST : 09950-70010

09951-07100

SST : 09950-60010

09951-00320

9. REMOVE REVERSE GEAR BEARING INNER RACE

(a) Remove the reverse gear bearing inner race from the counter gear.





10. REMOVE COUNTER SHAFT REVERSE GEAR

(a) Remove the counter shaft reverse gear with the hub sleeve, 2 shifting keys and key spring from the counter gear.





11. REMOVE REVERSE GEAR NEEDLE ROLLER BEARING

(a) Remove the reverse gear needle roller bearing from the counter gear.





12. REMOVE NO. 4 SYNCHRONIZER RING

(a) Remove the No. 4 synchronizer ring from the counter gear.





13. REMOVE DETENT BALL

(a) Remove the ball from the counter gear.





14. REMOVE COUNTER SHAFT GEAR 1ST SPEED

(a) Using a press, remove the counter shaft gear 1st speed together with reverse gear spline piece from the counter gear.





SST : 09950-00020

15. REMOVE 1ST GEAR NEEDLE ROLLER BEARING

(a) Remove the 1st gear needle roller bearing from the counter gear.





16. REMOVE NO. 1 SYNCHRONIZER RING SET (for 1st Gear)

(a) Remove the No. 1 synchronizer ring set from the counter gear.





17. REMOVE CLUTCH HUB NO. 1 SHAFT SNAP RING

(a) Using a snap ring expander, remove the snap ring from the counter gear.





18. REMOVE COUNTER SHAFT 2ND SPEED GEAR

(a) Using a press, remove the counter shaft 2nd speed gear together with the No. 1 transmission clutch hub from the counter gear.





SST : 09950-00020

19. REMOVE 2ND GEAR NEEDLE ROLLER BEARING

(a) Remove the 2nd gear needle roller bearing from the counter gear.





20. REMOVE NO. 1 SYNCHRONIZER RING SET (for 2nd Gear)

(a) Remove the No. 1 synchronizer ring set from the 2nd gear.





21. REMOVE NO. 1 TRANSMISSION CLUTCH HUB

(a) Remove the hub sleeve, 3 synchromesh shifting keys, 3 balls and 3 springs from the clutch hub.





HINT
Use a piece of cloth to prevent the ball and spring from flying off.

Text in Illustration





22. REMOVE SNAP RING COUNTER GEAR REAR BEARING

(a) Using a snap ring expander, remove the snap ring from the counter gear.





23. REMOVE RADIAL BALL BEARING INNER RACE

(a) Using SST and a press, remove the needle roller bearing inner race.





SST : 09950-00020