Installation

BRAKE: FRONT BRAKE (for 2GR-FSE): INSTALLATION

1. INSTALL DISC BRAKE CYLINDER ASSEMBLY LH

(a) Install the caliper with the 2 bolts.





Torque : 78 Nm (799 kgf-cm, 58 ft-lbf)

2. CONNECT FRONT FLEXIBLE HOSE

(a) Connect the flexible hose with the union bolt and a new gasket.





Torque : 39 Nm (400 kgf-cm, 29 ft-lbf)

NOTICE:
Install the flexible hose lock securely in the lock hole in the disc brake cylinder assembly.

3. INSTALL DISC BRAKE PAD AND ANTI-SQUEAL SHIMS

(a) Install the No. 1 anti-squeal shim and No. 2 anti-squeal shim to each disc brake pad.





Text in Illustration





NOTICE:
* When replacing worn pads, the anti-squeal shims must be replaced together with the pads.
* The No. 1 anti-squeal shim is larger than the No. 2 anti-squeal shim. Make sure to install them in the correct order.

(b) Install the disc brake pad to the disc brake cylinder assembly.





Text in Illustration





NOTICE:
* for Type A: The upper and lower edges of the brake pads are chamfered differently. Install each brake pad to the correct side and in the correct position as shown in the illustration.
* for Type B: The upper and lower edges of the brake pads are the equally chamfered.
* The disc brake pad with the pad wear indicator is positioned on the inside of the vehicle.
* Install the disc brake pads in the correct directions.
* There should be no oil or grease on the shims and friction surfaces of the pads and disc.

4. INSTALL FRONT DISC BRAKE ANTI-RATTLE SPRING

(a) Install the hole pin while pushing on the front disc brake anti-rattle spring.





(b) Install the clip.

5. INSTALL FRONT DISC BRAKE WITH HOLE PIN

6. FILL RESERVOIR WITH BRAKE FLUID Service and Repair

7. BLEED BRAKE LINE Service and Repair

8. BLEED BRAKE ACTUATOR ASSEMBLY Service and Repair

9. INSPECT FLUID LEVEL IN RESERVOIR Service and Repair

10. INSPECT FOR BRAKE FLUID LEAK

11. INSTALL FRONT WHEEL

Torque : 103 Nm (1,050 kgf-cm, 76 ft-lbf)