Operation CHARM: Car repair manuals for everyone.

Installation





STEERING COLUMN: STEERING COLUMN ASSEMBLY (for Manual Tilt): INSTALLATION

1. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

(a) Align the matchmarks on the No. 2 steering intermediate shaft assembly and the steering main shaft.





(b) Install the bolt.

Torque : 35 Nm (360 kgf-cm, 26 ft-lbf)

2. INSTALL STEERING COLUMN ASSEMBLY

(a) Install the steering column assembly with the 4 nuts.





Torque : 21 Nm (214 kgf-cm, 16 ft-lbf)

(b) Connect the connectors and wire harness clamps to the steering column assembly.

(c) Install the clamp to the steering column hole shield.





(d) Install the brake pedal return spring.





3. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY (for 2WD)

(a) Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering sliding yoke sub-assembly.





(b) Temporarily install the bolt.

NOTICE:
Do not tighten the bolt.

(c) Align the matchmarks on the steering sliding yoke sub-assembly and the power steering gear assembly.





(d) Install bolt (A) and tighten the 2 bolts.





Torque : 35 Nm (360 kgf-cm, 26 ft-lbf)

4. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 4WD)

(a) Align the matchmarks on the No. 2 steering intermediate shaft assembly and the power steering gear assembly.





(b) Install the bolt.





Torque : 35 Nm (360 kgf-cm, 26 ft-lbf)

5. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

6. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY

(a) Install the turn signal switch assembly with spiral cable sub-assembly to the steering column assembly with the clamp.





7. INSTALL STEERING COLUMN COVER

(a) Engage the claw to install the upper steering column cover.





(b) Engage the 4 clips to install the steering column cover upper onto the instrument panel cluster finish panel.

(c) Engage the 2 claws to install the lower steering column cover.





(d) Install the 2 screws.

Torque : 2.0 Nm (20 kgf-cm, 18 in-lbf)

8. ADJUST SPIRAL CABLE SUB-ASSEMBLY Installation

9. INSTALL STEERING WHEEL ASSEMBLY

(a) Align the matchmarks on the steering wheel assembly and steering main shaft assembly.





(b) Install the steering wheel assembly set nut.

Torque : 50 Nm (510 kgf-cm, 37 ft-lbf)

10. INSTALL NO. 1 AIR DUCT

(a) Engage the 2 claws to install the No. 1 air duct.





11. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY Installation

12. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Installation

13. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Installation

14. INSTALL INSTRUMENT SIDE PANEL LH Installation

15. INSTALL STEERING WHEEL PAD Installation

16. INSTALL NO. 3 LOWER STEERING WHEEL COVER Installation

17. INSTALL NO. 2 LOWER STEERING WHEEL COVER Installation

18. INSPECT STEERING WHEEL CENTER POINT

19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
* Make sure that the cable has been disconnected from the battery terminal for at least 2 seconds before reconnecting the cable.
* Connect the cable to the negative (-) battery terminal with the front wheels facing straight ahead.

20. INSPECT STEERING WHEEL PAD Installation

21. INSPECT SRS WARNING LIGHT

HINT
Diagnosis System