Reassembly

PARKING BRAKE: PARKING BRAKE ASSEMBLY: REASSEMBLY

HINT
* When installing the parking brake anchor block sub-assembly, refer to the instructions for Installation of the rear axle carrier sub-assembly Installation.
* Use the same procedure for the RH side and LH side.
* The following procedure is for the LH side.

1. APPLY HIGH TEMPERATURE GREASE

(a) Apply a thin layer of high temperature grease to the area where the parking brake plate contacts the parking brake shoe Removal and Replacement.

2. INSTALL PARKING BRAKE SHOE LEVER SUB-ASSEMBLY

(a) Apply a thin layer of high temperature grease to the area where the parking brake shoe lever sub-assembly contacts the parking brake anchor block sub-assembly.





Text in Illustration





(b) Install the parking brake shoe lever sub-assembly to the parking brake cable assembly.

NOTICE:
Be sure to install the parking brake shoe lever sub-assembly in the correct position and direction because the direction of the pin is different between the LH side and RH side.

3. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY

(a) Using SST, install the No. 2 parking brake shoe assembly with the No. 1 shoe hold down spring cup, No. 1 compression spring and No. 1 shoe hold down spring pin.

SST : 09718-00011





Text in Illustration





HINT
Use the service hole to retain the No. 1 shoe hold down spring pin with your finger.

4. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY

(a) Using SST, install the No. 1 parking brake shoe assembly with the No. 1 shoe hold down spring cup, No. 1 compression spring and No. 1 shoe hold down spring pin.

SST : 09718-00011





HINT
Use the service hole to retain the No. 1 shoe hold down spring pin.

5. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET

(a) Apply high temperature grease to the threads and all joints of the parking brake shoe adjusting screw set.





(b) Install the parking brake shoe adjusting screw set.





6. INSTALL NO. 1 PARKING BRAKE SHOE RETURN TENSION SPRING

(a) Using SST, install the No. 1 parking brake shoe return tension spring.

SST : 09703-30011





7. INSTALL NO. 2 PARKING BRAKE SHOE RETURN TENSION SPRING

(a) Using SST, install the No. 2 parking brake shoe return tension spring.

SST : 09703-30011





8. INSPECT PARKING BRAKE INSTALLATION

(a) Make sure that all parts are installed properly. If necessary, reinstall them properly.





9. INSTALL REAR DISC Installation

10. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG

11. INSTALL REAR NO. 1 DISC BRAKE CALIPER PLATE Installation

12. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY

(a) Install the rear disc brake caliper assembly to the rear axle carrier with the 2 bolts.





Torque : 65 Nm (663 kgf-cm, 48 ft-lbf)

NOTICE:
* Do not twist the brake hose.
* Make sure that the bolts are free from damage and foreign matter.
* Do not overtighten the bolts.

13. INSTALL REAR WHEEL

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

14. BED IN PARKING BRAKE SHOES TO DISCS

(a) Drive the vehicle at about 50 km/h (31 mph) on a safe, level and dry road.

(b) Depress the parking brake pedal or pull the parking brake lever with the specified force.

for Pedal Type: 150 N (15 kgf, 33.7 lbf)

for Lever Type: 100 N (10 kgf, 22.5 lbf)

(c) Drive the vehicle for about 400 m (0.25 mile) in this condition.

(d) Repeat this procedure 3 times.

NOTICE:
Set a 5-minute interval between each procedure to prevent the brake assembly from overheating.

15. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE LEVER TRAVEL (for Manual Transmission) Adjustments

16. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL (for Automatic Transmission) Adjustments

17. INSPECT BRAKE WARNING LIGHT Adjustments