Operation CHARM: Car repair manuals for everyone.

Installation





DRIVE SHAFT / PROPELLER SHAFT: REAR DRIVE SHAFT ASSEMBLY: INSTALLATION

HINT
* Use the same procedure for the RH side and LH side.
* The procedure listed below is for the LH side.

1. INSTALL HOLE SNAP RING

(a) Install a new hole snap ring.

2. INSTALL REAR DRIVE SHAFT ASSEMBLY

(a) Coat the splines of the inboard joint shaft assembly with gear oil.

(b) Set the shaft snap ring with the opening side facing down.

(c) Align the shaft splines and install the drive shaft assembly with a brass bar and a hammer.





NOTICE:
* Make sure to tap in the drive shaft assembly using the edge on the inboard joint assembly as shown in the illustration.
* Be careful not to hit the end of the outboard joint assembly with a hammer.
* Be careful not to damage the drive shaft dust cover, boot or oil seal.
* Install the drive shaft assembly while keeping it level.

HINT
It is possible to determine if the inboard joint shaft is properly engaged (the shaft is in contact with the pinion shaft, and the snap ring is engaged in the pinion gear) based on the sound or feeling when the shaft is driven in.

3. INSTALL REAR AXLE ASSEMBLY Installation

4. TEMPORARILY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY Installation

5. TEMPORARILY TIGHTEN REAR NO. 1 UPPER CONTROL ARM ASSEMBLY Installation

6. INSTALL TOE CONTROL LINK SUB-ASSEMBLY Installation

7. TEMPORARILY TIGHTEN REAR NO. 2 UPPER CONTROL ARM ASSEMBLY Installation

8. TEMPORARILY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY Installation

9. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY Installation

10. APPLY HIGH TEMPERATURE GREASE Reassembly

11. INSTALL PARKING BRAKE SHOE LEVER SUB-ASSEMBLY Reassembly

12. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY Reassembly

13. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY Reassembly

14. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET Reassembly

15. INSTALL NO. 1 PARKING BRAKE SHOE RETURN TENSION SPRING Reassembly

16. INSTALL NO. 2 PARKING BRAKE SHOE RETURN TENSION SPRING Reassembly

17. INSPECT PARKING BRAKE INSTALLATION Reassembly

18. INSTALL REAR SPEED SENSOR Installation

19. INSTALL REAR DISC Installation

20. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG

21. INSTALL REAR NO. 1 DISC BRAKE CALIPER PLATE Installation

22. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY Reassembly

23. INSTALL REAR AXLE SHAFT NUT

(a) Clean the threaded parts on the drive shaft and a new axle hub nut using a non-residue solvent.

NOTICE:
* Be sure to perform this work even when using a new drive shaft.
* Keep the threaded parts free of oil and foreign objects.

(b) Install the new rear axle shaft nut.





Torque : 290 Nm (2957 kgf-cm, 214 ft-lbf)

(c) Using a chisel and hammer, stake the rear axle shaft nut.

24. ADJUST PARKING BRAKE

Adjustments

25. STABILIZE SUSPENSION Installation

26. FULLY TIGHTEN REAR NO. 1 UPPER CONTROL ARM ASSEMBLY Installation

27. FULLY TIGHTEN REAR NO. 2 UPPER CONTROL ARM ASSEMBLY Installation

28. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY Installation

29. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY Installation

30. INSTALL REAR SUSPENSION MEMBER BRACE Installation

31. INSTALL NO. 2 DIFFERENTIAL SUPPORT PROTECTOR Installation

32. INSTALL REAR WHEEL

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

33. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

Rear Wheel Alignment

34. CHECK FOR SPEED SENSOR SIGNAL

Test Mode Procedure