Installation

SLIDING ROOF / CONVERTIBLE: BACK WINDOW DRIVE MOTOR: INSTALLATION

1. APPLY NON-SILICONE GREASE

(a) Apply non-silicone grease to the moving parts of the sliding roof drive gear assembly.

2. INSTALL SLIDING ROOF DRIVE GEAR ASSEMBLY

(a) Install the sliding roof drive gear assembly.

(1) Remove the bolts and clean the bolt holes with non-residue solvent.

(2) Apply Toyota genuine adhesive 1324, Three Bond 1324, or equivalent to the threads of the bolts.

(3) Using 4 mm hexagon wrench, install the 3 bolts.

Torque : 5.3 Nm (54 kgf-cm, 47 in-lbf)

(b) Install the bracket with the 2 bolts.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

3. TEMPORARILY TIGHTEN SLIDE ROOF MOTOR ASSEMBLY (for LH Side)

(a) Temporarily install the slide roof motor assembly with the 3 bolts.

HINT
* Reinstall the original shims in this step.
* Install the slide roof motor assembly so that it can be moved forward/rearward and left/right.

(b) Using a T40 "TORX" socket wrench, temporarily install the 2 bolts.

4. SET SLIDE ROOF MOTOR ASSEMBLY

(a) Manually move the slide roof motor assembly to the position shown in the illustration.

5. TEMPORARILY TIGHTEN UPPER BACK WINDOW FRAME SUB-ASSEMBLY Installation

6. SET UPPER BACK WINDOW FRAME SUB-ASSEMBLY

(a) Manually close the upper back window frame sub-assembly.

NOTICE:
* Perform this operation using 2 persons.
* Synchronize the movement of the left and right sides of the upper back window frame sub-assembly when moving it.

(b) Using a screwdriver, disengage the claw and remove the lock cover (for rear side).

(c) Insert a 5 mm hexagon wrench into the sliding roof drive gear shaft (lock motor shaft) through the hole in the roof headlining.

(d) Using a 5 mm hexagon wrench, turn the sliding roof drive gear sub-assembly clockwise to engage the lock of the rear slide roof panel sub-assembly.

NOTICE:
* Insert the hexagon wrench all the way in and turn it with both hands.
* Do not apply excessive force after the drive gear stops turning.

HINT
The locks will engage when the wrench is turned approximately 360 degrees.

7. INSPECT FITTING OF UPPER BACK WINDOW FRAME SUB-ASSEMBLY

(a) Measure the clearance between the rear slide roof panel sub-assembly and the upper back window frame sub-assembly at points A, B and C and adjust it to the standard.

Standard:

Clearance (a)

Difference (b)

HINT
Loosen the bolts for the back window frame sub-assembly upper or move the slide roof motor assembly when making adjustments.

8. FULLY TIGHTEN UPPER BACK WINDOW FRAME SUB-ASSEMBLY Installation

9. FULLY TIGHTEN SLIDE ROOF MOTOR ASSEMBLY (for LH Side) Installation

10. SET UPPER BACK WINDOW FRAME SUB-ASSEMBLY

(a) Using a 5 mm hexagon wrench, turn the sliding roof drive gear sub-assembly counterclockwise to release the lock of the rear slide roof panel sub-assembly.

NOTICE:
* Insert the hexagon wrench all the way in and turn it with both hands.
* Do not apply excessive force after the drive gear stops turning.

HINT
The locks will release when the wrench is turned approximately 360 degrees.

(b) Install the lock cover (for rear side).

Text in Illustration

NOTICE:
* Perform this operation using 2 persons.
* Synchronize the movement of the left and right sides of the upper back window frame sub-assembly when moving it.

11. INSTALL ROOF SIDE INNER GARNISH LH Installation

12. INSTALL ROOF SIDE INNER GARNISH RH Installation

13. SET METAL TOP ROOF Installation

14. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH Installation

15. INSTALL REAR FLOOR FINISH SIDE PLATE LH Installation

16. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH Installation

17. INSTALL PACKAGE TRAY TRIM SIDE COVER RH Installation

18. INSTALL ROPE HOOK ASSEMBLY (for Front LH) Installation

19. INSTALL ROPE HOOK (for LH Side) Installation

20. INSTALL LUGGAGE COMPARTMENT DOOR SIDE CUSHION RH (for LH Side) Installation

21. INSTALL PACKAGE TRAY TRIM SIDE COVER LH Installation

22. INSTALL TONNEAU COVER STOPPER SUB-ASSEMBLY LH Installation

23. INSTALL NO. 2 LUGGAGE COMPARTMENT DOOR CUSHION (for LH Side) Installation

24. INSTALL ROPE HOOK ASSEMBLY (for Front RH) Installation

25. INSTALL ROPE HOOK (for RH Side) Installation

26. INSTALL LUGGAGE COMPARTMENT DOOR SIDE CUSHION RH (for RH Side) Installation

27. INSTALL PACKAGE TRAY TRIM SIDE COVER RH (for RH Side) Installation

28. INSTALL TONNEAU COVER STOPPER SUB-ASSEMBLY RH Installation

29. INSTALL NO. 2 LUGGAGE COMPARTMENT DOOR CUSHION (for RH Side) Installation

30. INSTALL LOWER INNER LUGGAGE COMPARTMENT TRIM COVER Installation

31. INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER Installation

32. INSTALL SLIDING ROOF GUIDE RAIL STOPPER Installation

33. INSTALL TONNEAU COVER HOOK HOLDER Installation

34. INSTALL TONNEAU COVER ASSEMBLY Installation

35. INSTALL REAR LUGGAGE COMPARTMENT TRIM COVER Installation

36. INSTALL ROPE HOOK ASSEMBLY (for Rear Side) Installation

37. INSTALL LUGGAGE DOOR LOCK PROTECTOR Installation

38. INSTALL DECK SIDE TRIM BOX LH Installation

39. INSTALL DECK SIDE TRIM BOX RH Installation

40. INSTALL SPARE WHEEL COVER TRAY ASSEMBLY (w/o Spare Tire) Installation

41. INSTALL SPARE TIRE (w/ Spare Tire)

42. INSTALL SPARE WHEEL CUSHION (w/ Spare Tire) Installation

43. INSTALL LUGGAGE COMPARTMENT FLOOR MAT (w/o Spare Tire) Installation

44. INSTALL LUGGAGE COMPARTMENT FLOOR MAT (w/ Spare Tire) Installation

45. SET TONNEAU COVER

(a) Move the tonneau cover to the position shown in the illustration.

46. SET METAL TOP ROOF

(a) Stow the upper back window frame sub-assembly in the luggage compartment.

NOTICE:
* Perform this operation using 2 persons.
* Synchronize the movement of the left and right sides of the upper back window frame sub-assembly when moving it.

(b) Using a 5 mm hexagon wrench, turn the sliding roof drive gear sub-assembly counterclockwise to release the lock of the front slide roof panel sub-assembly.

Text in Illustration

(d) Stow the roof in the luggage compartment.

NOTICE:
* Perform this operation using 2 persons.
* Synchronize the movement of the left and right sides of the roof when moving it.

47. SET PACKAGE TRAY TRIM BRACKET Installation

48. TEMPORARILY TIGHTEN PACKAGE TRAY PANEL (for Rear Side) Installation

49. TEMPORARILY TIGHTEN PACKAGE TRAY PANEL (for Front Side) Installation

50. INSPECT FITTING OF PACKAGE TRAY PANEL Installation

51. FULLY TIGHTEN PACKAGE TRAY PANEL (for Rear Side) Installation

52. FULLY TIGHTEN PACKAGE TRAY PANEL (for Front Side) Installation

53. SET LUGGAGE COMPARTMENT DOOR Installation

54. INSTALL PACKAGE TRAY TRIM COVER Installation

55. INSTALL UNDER PACKAGE TRAY TRIM COVER Installation

56. INSTALL PACKAGE TRAY TRIM GARNISH LH Installation

57. INSTALL PACKAGE TRAY TRIM GARNISH RH Installation

58. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

59. INSPECT SRS WARNING LIGHT

Diagnosis System

60. SET LUGGAGE COMPARTMENT DOOR Installation

61. INSPECT FITTING OF PACKAGE TRAY TRIM COVER Installation

62. INSPECT RETRACTABLE HARDTOP SYSTEM Installation

63. INSPECT FOR WATER LEAKS Installation