Reassembly

DOOR / HATCH: REAR DOOR: REASSEMBLY

1. INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING

2. INSTALL REAR DOOR FRONT WINDOW FRAME MOULDING

3. INSTALL REAR DOOR BELT MOULDING ASSEMBLY

4. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

(a) Apply MP grease to the sliding parts on the rear door outside handle frame sub-assembly.

(b) Using a "TORX" socket wrench (T30), install the rear door outside handle frame sub-assembly with the screw.





Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

5. INSTALL REAR DOOR REAR OUTSIDE HANDLE PAD

(a) Engage the 2 claws to install the rear door rear outside handle pad.





6. INSTALL REAR DOOR FRONT OUTSIDE HANDLE PAD

(a) Engage the 3 claws to install the rear door front outside handle pad.





7. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY

(a) Insert the front end of the rear door outside handle assembly into the rear door outside handle frame.





NOTICE:
If the bellcrank lever is not pulled and held when installing the outside handle, the bellcrank lever will interfere with the outside handle and damage the release plate.

(b) Insert the rear end of the rear door outside handle assembly into the rear door outside handle frame. Next slide the rear door outside handle assembly to the front of the vehicle to install it.

(c) Using a "TORX" socket wrench (T30), install the rear door outside handle assembly with the screw.





Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

8. INSTALL REAR DOOR OUTSIDE HANDLE COVER

(a) Install the rear door outside handle cover with the claw.





(b) Using a "TORX" socket wrench (T30), install the rear door outside handle cover with the screw.

Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

9. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY

(a) Install the rear door inside locking cable assembly.





(b) Engage the 3 claws.





10. INSTALL REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

(a) Install the rear door lock remote control cable assembly.





(b) Engage the claw.





11. INSTALL REAR DOOR LOCK ASSEMBLY

NOTICE:
* When reusing the removed rear door lock assembly, replace the door lock wire harness seal on the connector with a new one.
* Do not allow grease or dust to adhere on the door lock wiring harness seal surface of the connector.
* Reusing the door lock wiring harness seal and/or using damaged door lock wiring harness seal may cause water intrusion. This may result in a malfunction in the rear door lock assembly.

(a) Apply MP grease to the sliding parts on the rear door lock assembly.

(b) Install a new door lock wiring harness seal to the rear door lock assembly.

(c) Insert the rear door lock assembly to the rear door outside handle release plate, and set it to the rear door panel.





(d) Make sure that the rear door outside handle frame release plate is securely connected to the rear door lock assembly.

(e) Using a "TORX" socket wrench (T30), install the rear door lock assembly with the 3 screws.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

12. INSTALL REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY

NOTICE:
The regulator arm must be below the intermediate position when installing the power window regulator motor.

(a) Using a "TORX" socket wrench (T25), install the rear power window regulator motor assembly with the 3 screws.





Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

HINT
A new rear window regulator uses self-tapping screws to thread new installation holes when inserted.

13. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY

(a) Apply MP grease to the sliding parts on the rear door window regulator sub-assembly.

(b) Install the temporary bolt to the rear door window regulator sub-assembly.





(c) Temporarily install the window regulator.

(d) Tighten the 4 bolts in the order shown in the illustration to install the rear door window regulator.

Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)

(e) Connect the connector.

14. INSTALL REAR DOOR GLASS SUB-ASSEMBLY

(a) Slide the rear door glass sub-assembly to install it as shown in the illustration.





15. INSTALL REAR DOOR QUARTER WINDOW GLASS

(a) Install the rear door quarter window glass to the rear door quarter weatherstrip.

(b) Install the rear door quarter window glass together with the rear door quarter window glass weatherstrip in the direction indicated by the arrow in the illustration.





16. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

(a) Insert the rear door window division bar from above and install it with the 2 bolts and screw.





17. INSTALL REAR DOOR GLASS RUN

(a) Install the rear door glass run.





18. INSTALL REAR DOOR WEATHERSTRIP

(a) Engage the 23 clips.





(b) Install the rear door weatherstrip with the double-sided tape.

19. INSTALL REAR DOOR CHECK ASSEMBLY

(a) Install the rear door check assembly with the bolt and the 2 nuts.





Bolt - Torque : 27 Nm (275 kgf-cm, 20 ft-lbf)

Nut - Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

20. INSTALL REAR DOOR CHECK COVER

(a) Install the rear door check cover.





21. INSTALL REAR DOOR SERVICE HOLE COVER

(a) Apply butyl tape to the rear door panel.

(b) Pass the rear door lock remote control cable, rear door inside locking cable and each connector through a new rear door service hole cover.





(c) Attach the rear door service hole cover according to the reference points on the rear door panel.

NOTICE:
Securely install the rear door service hole cover preventing wrinkles and air bubbles.

(d) Engage each clamp.

(e) Connect the connector.

22. INSTALL REAR NO. 3 SPEAKER ASSEMBLY (w/o Front Center Speaker) Installation

23. INSTALL REAR SPEAKER ASSEMBLY Installation

24. INSTALL REAR DOOR FRAME GARNISH

(a) Install the door frame garnish with the 2 clips.





25. INSTALL REAR DOOR TRIM COVER

(a) Engage the 5 clips to install the rear door trim cover.





(b) Install the screw.

26. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP

(a) Engage the 3 claws to install the rear door inner glass weatherstrip.





27. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

(a) Install the rear door inside handle sub-assembly with the 5 screws.





(b) Install the bracket with the 3 screws.





28. INSTALL REAR NO. 2 SPEAKER ASSEMBLY Installation

29. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY

(a) Install the 2 rear door trim board retainers (green).

(b) Connect the rear door lock remote control cable and rear door inside locking cable to the rear inside handle.





(c) Connect each connector.

(d) Engage the rear door trim board with the 3 clips of the rear door inner glass weatherstrip.





(e) Engage the 8 clips to install the rear door trim board to the rear door panel.





(f) Install the 2 screws.

30. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL

(a) Connect the connector.

(b) Engage the 2 claws and 2 clips, and install the rear power window regulator switch assembly with rear door armrest base panel.





31. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG

(a) Engage the 3 claws to install the rear door inside handle bezel plug.





32. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

33. INITIALIZATION POWER WINDOW CONTROL SYSTEM

Initialization