Removal

2UR-GSE ENGINE MECHANICAL: ENGINE UNIT: REMOVAL

1. INSTALL ENGINE ON ENGINE STAND

(a) Install the engine onto an engine stand with the bolts.

2. REMOVE ENGINE HANGER

(a) Remove the 2 bolts and 2 engine hangers.

3. REMOVE ENGINE WIRE

(a) Remove the engine wire.

4. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH

(a) Remove the 4 bolts and front No. 1 engine mounting bracket RH.





5. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH

(a) Remove the 4 bolts and front No. 1 engine mounting bracket LH.





6. REMOVE WIRE HARNESS CLAMP BRACKET

(a) Remove the 2 bolts and 2 wire harness clamp brackets.





7. REMOVE TRANSMISSION BREATHER ASSEMBLY Removal

8. REMOVE THROTTLE BODY ASSEMBLY Removal

9. REMOVE INJECTOR DRIVER Removal

10. DISCONNECT WATER BY-PASS HOSE

(a) Slide the 3 clamps, and disconnect the water by-pass pipe hose, No. 3 water by-pass hose and No. 9 water by-pass hose from the water by-pass pipe sub-assembly.





11. REMOVE INTAKE AIR SURGE TANK ASSEMBLY Removal

12. REMOVE NO. 3 COVER SUB-ASSEMBLY Removal

13. REMOVE FUEL PRESSURE PULSATION DAMPER ASSEMBLY (for Direct Injection) Removal

14. REMOVE NO. 3 FUEL PIPE SUB-ASSEMBLY Removal

15. REMOVE NO. 2 FUEL PIPE SUB-ASSEMBLY Removal

16. REMOVE ENGINE COVER SUB-ASSEMBLY (for Bank 1) Removal

17. REMOVE ENGINE COVER SUB-ASSEMBLY (for Bank 2) Removal

18. REMOVE FUEL PUMP ASSEMBLY (for Bank 1) Removal

19. REMOVE FUEL PUMP ASSEMBLY (for Bank 2) Removal

20. REMOVE FUEL PUMP SPACER

(a) Remove the 2 fuel pimp spacers.

21. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY Removal

22. REMOVE NO. 2 ENGINE COVER SUB-ASSEMBLY LH Removal

23. REMOVE NO. 4 FUEL PIPE SUB-ASSEMBLY Removal

24. REMOVE SEPARATOR CASE Removal

25. REMOVE NO. 2 FUEL DELIVERY PIPE (for Direct Injection) Removal

26. REMOVE FUEL DELIVERY PIPE (for Direct Injection) Removal

27. REMOVE FUEL INJECTOR ASSEMBLY (for Direct Injection) Removal

28. REMOVE FUEL INJECTOR SEAL Removal

29. REMOVE NO. 5 ENGINE WIRE

(a) Disconnect the 4 knock sensor connectors.





(b) Remove the 2 bolts and No. 5 engine wire.

30. REMOVE NO. 4 ENGINE COVER SUB-ASSEMBLY

(a) Remove the engine cover.





31. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Remove the bolt and No. 2 idler pulley sub-assembly.





32. REMOVE OIL PUMP DRIVE SHAFT PULLEY Removal

33. REMOVE WATER PUMP PULLEY Removal

34. REMOVE INLET WATER HOUSING

(a) Remove the hose clamp and disconnect the water inlet hose.





(b) Remove the 3 bolts, inlet water housing and gasket.





35. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY

(a) Using a deep socket wrench (24 mm) remove the engine oil pressure switch assembly.





36. REMOVE OIL TEMPERATURE SENSOR Removal

37. REMOVE ENGINE OIL LEVEL SENSOR Removal

38. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

(a) Remove the 3 hose clamps and disconnect the 3 water by-pass hoses.





(b) Remove the 4 bolts and No. 2 water by-pass pipe sub-assembly.

39. REMOVE E.F.I. ENGINE COOLANT TEMPERATURE SENSOR Removal

40. REMOVE KNOCK SENSOR Removal

41. REMOVE IGNITION COIL ASSEMBLY Removal

42. REMOVE NO. 4 V-BANK COVER BRACKET SUB-ASSEMBLY

(a) Remove the nut and No. 4 V-bank cover bracket sub-assembly.





43. REMOVE NO. 3 V-BANK COVER BRACKET SUB-ASSEMBLY

(a) Remove the bolt and No. 3 V-bank cover bracket sub-assembly.