Installation
AXLE AND DIFFERENTIAL: REAR AXLE HUB: INSTALLATION
HINT
* Use the same procedure for the RH side and LH side.
* The procedure listed below is for the LH side.
1. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY
(a) Hold the rear axle hub and bearing assembly between aluminium plates in a vise.
NOTICE:
Do not overtighten the vise.
(b) Install the rear axle hub and bearing assembly to the rear axle carrier sub-assembly with the 4 bolts.
Torque : 70 Nm (714 kgf-cm, 52 ft-lbf)
2. INSTALL REAR NO. 2 WHEEL BEARING DUST DEFLECTOR
(a) Using SST and a press, install a new rear No. 2 wheel bearing dust deflector to the rear axle carrier sub-assembly.
SST : 09950-70010
09951-07150
SST : 09951-01000
HINT
Align the hole for the rear speed sensor in the rear No. 2 wheel bearing dust deflector with the rear axle carrier sub-assembly.
3. INSTALL REAR AXLE ASSEMBLY
(a) Connect the rear drive shaft assembly and to the rear axle assembly.
4. TEMPORARILY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY
(a) Temporarily tighten the rear No. 2 suspension arm assembly to the rear axle carrier sub-assembly with the bolt and nut.
NOTICE:
Turn the bolt while holding the nut.
HINT
Install the bolt from the rear side of the vehicle and temporarily tighten the bolt.
5. TEMPORARILY TIGHTEN REAR NO. 1 UPPER CONTROL ARM ASSEMBLY Installation
6. TEMPORARILY TIGHTEN REAR NO. 2 UPPER CONTROL ARM ASSEMBLY Installation
7. TEMPORARILY TIGHTEN TOE CONTROL LINK SUB-ASSEMBLY
(a) Temporarily tighten the nut.
NOTICE:
Align the matchmarks on the rear suspension member and toe adjust plate.
HINT
Fully tighten the nut after stabilizing the suspension.
(b) Install the toe control link sub-assembly with a new nut.
Torque : 70 Nm (714 kgf-cm, 52 ft-lbf)
8. TEMPORARILY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY Installation
9. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY
(a) Install the parking brake cable assembly to the rear axle carrier sub-assembly with the 2 nuts.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
10. APPLY HIGH TEMPERATURE GREASE Reassembly
11. INSTALL PARKING BRAKE SHOE LEVER SUB-ASSEMBLY Reassembly
12. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY Reassembly
13. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY Reassembly
14. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET Reassembly
15. INSTALL NO. 1 PARKING BRAKE SHOE RETURN TENSION SPRING Reassembly
16. INSTALL NO. 2 PARKING BRAKE SHOE RETURN TENSION SPRING Reassembly
17. INSPECT PARKING BRAKE INSTALLATION Reassembly
18. INSTALL REAR SPEED SENSOR
(a) Install the rear speed sensor with the bolt A and bolt B.
Bolt A - Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)
Bolt B - Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)
NOTICE:
* Prevent foreign matter from attaching to the sensor tip.
* Do not twist the rear speed sensor when installing it.
19. INSTALL REAR DISC Installation
20. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY Reassembly
21. TEMPORARILY INSTALL REAR AXLE SHAFT NUT
(a) Clean the threaded parts on the rear drive shaft assembly and rear axle shaft nut using a non-residue solvent.
NOTICE:
* Be sure to perform this work for a new rear drive shaft assembly.
* Keep the threaded parts free of oil and foreign objects.
(b) Install a new rear axle shaft nut.
Torque : 290 Nm (2957 kgf-cm, 214 ft-lbf)
HINT
Stake the nut after inspecting for looseness and runout in the following steps.
22. SEPARATE REAR DISC BRAKE CYLINDER ASSEMBLY Disassembly
23. REMOVE REAR DISC Removal
24. INSPECT REAR AXLE HUB BEARING LOOSENESS Rear Axle Hub
25. INSPECT REAR AXLE HUB RUNOUT Rear Axle Hub
26. INSTALL REAR DISC Installation
27. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY Reassembly
28. INSTALL REAR AXLE SHAFT NUT
(a) Using a chisel and a hammer, stake the axle shaft nut.
29. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL Adjustments
30. STABILIZE SUSPENSION Installation
31. FULLY TIGHTEN TOE CONTROL LINK SUB-ASSEMBLY Installation
32. FULLY TIGHTEN REAR NO. 1 UPPER CONTROL ARM ASSEMBLY Installation
33. FULLY TIGHTEN REAR NO. 2 UPPER CONTROL ARM ASSEMBLY Installation
34. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY Installation
35. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY
(a) Fully tighten the rear No. 2 suspension arm assembly with the bolt and nut.
Torque : 161 Nm (1642 kgf-cm, 119 ft-lbf)
NOTICE:
Turn the bolt while holding the nut.
36. INSTALL REAR SUSPENSION MEMBER BRACE Installation
37. INSTALL NO. 2 DIFFERENTIAL SUPPORT PROTECTOR Installation
38. INSTALL REAR WHEEL
Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)
39. INSPECT AND ADJUST REAR WHEEL ALIGNMENT
Rear Wheel Alignment.
40. INSPECT BRAKE WARNING LIGHT Adjustments
41. CHECK FOR SPEED SENSOR SIGNAL
Test Mode Procedure.